UNITED STATES
SECURITIES AND EXCHANGE COMMISSIONWashington, D.C. 20549
FORM 10-Q
(Mark One)
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934For the quarterly period ended September 30, 2007
or
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934Commission File Number: 333-123708
COOPER-STANDARD HOLDINGS INC.
(Exact name of registrant as specified in its charter)
Delaware 20-1945088 (State or other jurisdiction
of incorporation or organization) (I.R.S. Employer
Identification No.)39550 Orchard Hill Place Drive
Novi, Michigan 48375(Address of principal executive offices)
(Zip Code)(248) 596-5900
(Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes No
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer or a non-accelerated filer. See definition of ‘‘accelerated filer and large accelerated filer’’ in Rule 12b-2 of the Act. (check one):
Large accelerated filer Accelerated filer Non-accelerated filer
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes No
Number of shares of common stock of registrant outstanding, at November 13, 2007:
3,483,600 shares of common stock, $0.01 par value
PART I — FINANCIAL INFORMATION
Item 1. Financial Statements.CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
THREE AND NINE MONTHS ENDED SEPTEMBER 30, 2006 AND 2007
(UNAUDITED)
(Dollar amounts in thousands)
Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Sales $ 505,459 $ 602,570 $ 1,638,309 $ 1,802,829 Cost of products sold 442,937 519,111 1,387,973 1,519,085 Gross profit 62,522 83,459 250,336 283,744 Selling, administration, & engineering expenses 49,779 52,744 149,714 152,773 Amortization of intangibles 7,907 7,832 23,287 23,571 Restructuring 9,113 5,646 15,061 19,438 Operating profit (loss) (4,277 ) 17,237 62,274 87,962 Interest expense, net of interest income (22,689 ) (21,980 ) (64,905 ) (64,864 ) Equity earnings (losses) (595 ) (444 ) 752 210 Other income (expense) (1,044 ) (351 ) 3,137 (1,132 ) Income (loss) before income taxes (28,605 ) (5,538 ) 1,258 22,176 Provision for income tax expense (benefit) (1,599 ) 7,252 2,715 20,606 Net income (loss) $ (27,006 ) $ (12,790 ) $ (1,457 ) $ 1,570The accompanying notes are an integral part of these financial statements.
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CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollar amounts in thousands)
December 31,
2006 September 30,
2007 (Unaudited) Assets Current assets: Cash and cash equivalents $ 56,322 $ 47,541 Accounts receivable, net 383,779 576,364 Inventories, net 120,865 152,773 Prepaid expenses 11,349 28,681 Other 10,071 9,598 Total current assets 582,386 814,957 Property, plant, and equipment, net 542,536 717,460 Goodwill 435,636 441,246 Intangibles, net 284,539 266,168 Other assets 66,336 104,786 $ 1,911,433 $ 2,344,617 Liabilities and Stockholders’ Equity Current liabilities: Debt payable within one year $ 17,414 $ 77,623 Accounts payable 165,992 284,549 Payroll liabilities 71,650 108,706 Accrued liabilities 76,278 115,133 Total current liabilities 331,334 586,011 Long-term debt 1,038,047 1,089,733 Pension benefits 60,994 97,366 Postretirement benefits other than pensions 99,300 116,667 Deferred tax liabilities 34,008 29,752 Other long-term liabilities 27,041 44,155 Stockholders’ equity: Common stock, $0.01 par value, 4,000,000 shares authorized, 3,238,100 and 3,483,600 shares issued and outstanding at December 31, 2006 and September 30, 2007, respectively 32 35 Additional paid-in capital 323,778 353,770 Retained earnings (deficit) (4,151 ) (2,776 ) Cumulative other comprehensive income 1,050 29,904 Total stockholders’ equity 320,709 380,933 $ 1,911,433 $ 2,344,617The accompanying notes are an integral part of these financial statements.
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CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
NINE MONTHS ENDED SEPTEMBER 30, 2006 AND 2007
(UNAUDITED)
(Dollar amounts in thousands)
2006 2007 Operating Activities: Net income (loss) $ (1,457 ) $ 1,570 Adjustments to reconcile net income (loss) to net cash provided by operating activities: Depreciation 80,448 72,018 Amortization 23,287 23,571 Non-cash restructuring charges 4,814 58 Amortization of debt issuance cost 3,638 3,618 Stock-based compensation expense — 444 Changes in operating assets and liabilities (15,778 ) 10,505 Net cash provided by operating activities 94,952 111,784 Investing activities: Property, plant, and equipment (55,671 ) (69,555 ) Acquisition of business, net of cash acquired (201,621 ) (148,348 ) Gross proceeds from sale-leaseback transaction — 4,806 Cost of equity investments (400 ) — Other (840 ) 1,028 Net cash used in investing activities (258,532 ) (212,069 ) Financing activities: Proceeds from issuance of long-term debt 214,858 59,968 Increase/(decrease) in short term debt (802 ) 34,180 Principal payments on long-term debt (23,793 ) (32,266 ) Proceeds from issuance of stock 300 — Debt issuance cost (4,797 ) (2,623 ) Equity contributions — 30,000 Other 54 (450 ) Net cash provided by financing activities 185,820 88,809 Effects of exchange rate changes on cash (4,037 ) 2,695 Changes in cash and cash equivalents 18,203 (8,781 ) Cash and cash equivalents at beginning of period 62,204 56,322 Cash and cash equivalents at end of period $ 80,407 $ 47,541The accompanying notes are an integral part of these financial statements.
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NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
1. Overview
(Dollar amounts in thousands except per share amounts)Description of business
Cooper-Standard Holdings Inc. (the ‘‘Company’’), through its wholly-owned subsidiary Cooper-Standard Automotive Inc., is a leading global manufacturer of body & chassis and fluid handling components, systems, subsystems, and modules, primarily for use in passenger vehicles and light trucks primarily for global original equipment manufacturers (‘‘OEMs’’) and replacement markets. The Company conducts substantially all of its activities through its subsidiaries.
Basis of presentation
The accompanying unaudited condensed consolidated financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission (‘‘SEC’’) for interim financial information and should be read in conjunction with the consolidated financial statements and notes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2006, as filed with the SEC. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. These financial statements include all adjustments (consisting of normal, recurring adjustments) considered necessary for a fair presentation of the financial position and results of operations of the Company. The operating results for the interim period ended September 30, 2007 are not necessarily indicative of results for the full year.
Acquisition of MAPS
On August 31, 2007 the Company completed the acquisition of nine Metzeler Automotive Profile Systems (MAPS) sealing systems operations in Germany, Italy, Poland, Belarus, and Belgium, and a joint venture interest in China, from Automotive Sealing Systems S.A. MAPS is a leader in Europe in the development and manufacture of complete automotive weathersealing systems. The acquired businesses also include operations that produce rubber compounds and sheeting products for various industries. The MAPS businesses were acquired for $143,063 subject to an adjustment based on the difference between targeted working capital and working capital at the closing date. The adjustment is under review by the respective parties and is expected to be settled in the fourth quarter of 2007. Additionally, the Company incurred approximately $5,564 of direct acquisition costs, principally for investment banking, legal, and other professional services, for a total acquisition cost under current purchase accounting of $148,627.
The condensed consolidated financial statements of the Company reflect the acquisition under the purchase method of accounting, in accordance with Financial Accounting Standards Board (‘‘FASB’’) Statement of Financial Accounting Standards No. 141, ‘‘Business Combinations’’ (‘‘SFAS 141’’).
The acquisition of the MAPS businesses were funded in part by borrowings under the Company’s Credit Agreement, which was amended to provide for such borrowings as discussed in Note 5, Debt. The Company borrowed €44,000 and combined this borrowing with existing borrowings outstanding under the Term Loan D to create a new Term Loan E. In addition, the Company borrowed USD $10,000 under the primary Revolving Credit Agreement and €15,000 under the dual-currency sub limit of the Revolver, borrowed directly by Cooper-Standard International Holdings BV. The Company also received an aggregate of $30,000 in equity contributions with $15,000 coming from each of its sponsors, Goldman Sachs Capital Partners and The Cypress Group. The remainder of the funding necessary for the Acquisition came from available cash on hand.
The acquisition of the MAPS businesses were accounted for as a purchase business combination and accordingly, the assets purchased and liabilities assumed were included in the Company’s condensed
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consolidated balance sheet as of September 30, 2007. The operating results of the MAPS businesses were included in the condensed consolidated financial statements from the date of acquisition. The following summarizes the preliminary allocation of the purchase price to the estimated fair values of the assets acquired and liabilities assumed at the date of acquisition. This allocation may change materially in the future as additional information becomes available, such as settlement of the working capital adjustment and final third party valuations of certain assets and liabilities.
Cash and cash equivalents $ 10,237 Accounts receivable, net 115,086 Inventories, net 33,075 Prepaid expenses 7,995 Property, plant, and equipment, net 141,320 Investments 16,778 Other assets 21,011 Total assets acquired 345,502 Accounts payable 66,211 Short-term notes payable 22,039 Payroll liabilities 27,635 Accrued liabilities 9,279 Long-term debt 14,556 Pension benefits 36,851 Postretirement benefits other than pensions 12,120 Other long-term liabilities 8,184 Total liabilities assumed 196,875 Net assets acquired $ 148,627Cash and cash equivalents, accounts receivable, other current assets, accounts payable, and other current liabilities were stated at historical carrying values given the short-term nature of these assets and liabilities. Inventories were recorded at fair value. Finished goods and work-in-process inventories were valued based on expected selling price less costs to complete, selling, and disposal costs, and a normal profit to the buyer. Raw material inventory was recorded at carrying value as such value approximates the replacement cost. The Company’s pension obligations have been recorded in the preliminary allocation of purchase price at the projected benefit obligation less plan assets at fair market value, based on computations made by independent actuaries. Deferred income taxes have been provided in the condensed consolidated balance sheet based on the Company’s estimates of the tax versus book basis of the assets acquired and liabilities assumed, adjusted to estimated fair values. Management has estimated the value of property, plant, and equipment, intangibles and other long-lived assets based upon internal estimates prepared in conjunction with the transaction and is currently obtaining independent valuations of these values. Accordingly, these estimates are subject to change in future periods as the valuations are finalized.
The initial analysis determined that the estimated fair value assigned to all assets and liabilities assumed exceeded the acquisition price resulting in no goodwill being recorded as of the acquisition date.
Acquisition of FHS
On February 6, 2006, the Company completed the acquisition of the automotive fluid handling systems business of ITT Industries, Inc. (‘‘FHS’’). FHS, based in Auburn Hills, Michigan, was a leading manufacturer of steel and plastic tubing for fuel and brake lines and quick-connects, and operated 15 facilities in seven countries. FHS was acquired for $205,000, subject to an adjustment based on the difference between targeted working capital and working capital at the closing date, which was settled in September 2006. Additionally, the Company incurred direct acquisition costs,
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principally for investment banking, legal, and other professional services. After adjusting for working capital and additional acquisition costs, the total acquisition value under purchase accounting was $201,638.
The condensed consolidated financial statements of the Company reflect the acquisition under the purchase method of accounting, in accordance with Financial Accounting Standards Board (‘‘FASB’’) Statement of Financial Accounting Standards No. 141, ‘‘Business Combinations’’ (‘‘SFAS 141’’).
The acquisition of FHS was funded pursuant to an amendment to the Company’s Senior Credit Facilities which established a Term Loan D facility, with a notional amount of $215,000. The Term Loan D facility was structured in two tranches, with $190,000 borrowed in US dollars and €20,725 borrowed in Euros, to take into consideration the value of the European assets acquired in the transaction. The Company incurred approximately $4,800 of issuance costs associated with these borrowings, primarily for loan arrangement and syndication services, which are included in Other Assets on the condensed consolidated balance sheet. The first amendment to the Senior Credit Facilities, done in conjunction with the acquisition of FHS, provides for interest on Term Loan D borrowings at a rate equal to an applicable margin plus a base rate established by reference to various market-based rates and amends the interest rate margins previously applicable to Term Loan B and Term Loan C borrowings to mirror those applicable to Term Loan D borrowings, which were market levels at the time the facility closed. The amendment also includes modifications to certain covenants under the Senior Credit Facilities, although the covenant threshold levels remain unchanged.
The following unaudited pro forma financial data summarizes the results of operations for the three and nine months ended September 30, 2006 and 2007, respectively, if the FHS and MAPS acquisitions had occurred as of January 1, 2006 and 2007, respectively. Pro forma adjustments include the removal of the results of operations of certain facilities retained by ITT Industries, Inc., liquidation of inventory fair value write-up as it had occurred during the reporting periods, depreciation and amortization to reflect the fair value of property, plant, and equipment and identified finite-lived intangible assets, the elimination of the amortization of unrecognized pension and other post retirement benefit losses, interest expense to reflect the Company’s new capital structure, and certain corresponding adjustments to income tax expense. These unaudited pro forma amounts are not necessarily indicative of the results that would have been attained if the acquisitions had occurred at January 1, 2006 or 2007 or that may be attained in the future and do not include other effects of the acquisitions.
Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Sales $ 591,779 $ 671,628 $ 1,961,658 $ 2,099,648 Operating Profit (loss) (2,061 ) 21,078 74,339 107,924 Net income (loss) (27,468 ) (11,190 ) (743 ) 10,593Acquisition of El Jarudo
On March 31, 2007 the Company completed its purchase of the Automotive Components Holdings’ fuel rail manufacturing operations at its El Jarudo plant in Juarez, Mexico for $9,958, after adjustments related to inventory valuation, certain prepaid items, and capital expenditures under certain programs and target amounts. Under the sales agreement, Automotive Components Holdings, LLC, transferred ownership of its equity interest in Manufactura El Jarudo, S. de R.L. de C.V. to Cooper-Standard along with its related U.S. assets.
The El Jarudo operation is a North American maquiladora plant and employs approximately 450 people. It was part of Automotive Components Holdings, LLC, a Ford-managed temporary company formed in October 2005. The impact of this acquisition on the Company’s operations was not material.
Stock-based compensation
Effective January 1, 2006, the Company adopted SFAS No. 123(R), Share-Based Payment, using the prospective method. The prospective method requires compensation cost to be recognized beginning
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on the effective date based on the requirements of SFAS 123(R) for all share-based payments granted after the effective date. All awards granted prior to the effective date will be accounted for in accordance with Accounting Principles Board Opinion (‘‘APB’’) No. 25, Accounting for Stock Issued to Employees.
Reclassifications
Certain prior period amounts have been reclassified to conform to the current year presentation.
Recent accounting pronouncements
In February 2007, the Financial Accounting Standards Board (‘‘FASB’’) issued Statement of Financial Accounting Standards (‘‘SFAS’’) No. 159 ‘‘The Fair Value Option for Financial Assets and Financial Liabilities, including an amendment to FASB Statement 115’’ (SFAS 159). This statement permits entities to choose to measure many financial instruments and certain other items at fair value that are not currently required to be measured at fair value. This statement also establishes presentation and disclosure requirements designed to facilitate comparisons between entities that choose different measurement attributes for similar types of assets and liabilities. SFAS No. 159 is effective for fiscal years beginning after November 15, 2007. The Company will be required to adopt FAS No. 159 as of January 1, 2008 and is currently evaluating the impact adopting this statement will have on its consolidated financial statements.
In September 2006, the FASB issued SFAS No. 158, ‘‘Employers’ Accounting for Defined Benefit Pension and Other Postretirement Plans, an amendment of FASB Statements No. 87, 88, 106, and 132(R)’’. This statement requires employers to recognize the overfunded or underfunded status of a defined benefit post-retirement plan as an asset or liability in the statement of financial position. Further, this statement requires employers to recognize changes in the funded status in the year in which the changes occur through comprehensive income. In addition, this statement requires an employer to measure the funded status of a plan as of the date of its year-end statement of financial position, with limited exceptions. SFAS No. 158 requires prospective application and is effective for non-public companies for fiscal years ending after June 15, 2007. The Company will be required to adopt SFAS No. 158 effective December 31, 2007 and is currently evaluating the impact adopting this statement will have on its consolidated financial statements.
In September 2006, the FASB issued SFAS No. 157, ‘‘Fair Value Measurements.’’ SFAS No. 157 defines fair value, establishes a framework for measuring fair value in generally accepted accounting principles, and expands disclosures about fair value measurement. This statement applies under other accounting pronouncements that require or permit fair value measurements and does not require any new fair value measurements. SFAS No. 157 is effective for the fiscal year beginning after November 15, 2007. The Company will be required to adopt FAS No. 157 in the fiscal year ending December 31, 2008 and is currently evaluating the impact adopting this statement will have on its consolidated financial statements.
In July 2006, the FASB issued FASB Interpretation (‘‘FIN’’) 48, ‘‘Accounting for Uncertainty in Income Taxes — an interpretation of FASB Statement No. 109.’’ This interpretation clarifies the accounting for uncertainty in income taxes recognized in an entity’s financial statements in accordance with SFAS No. 109, ‘‘Accounting for Income Taxes.’’ It prescribes a recognition threshold and measurement attribute for financial statement recognition and measurement of tax positions taken or expected to be taken on a tax return. This interpretation also provides guidance on de-recognition, classification, interest and penalties, accounting in interim periods, disclosure, and transition. The Company adopted this interpretation as of January 1, 2007, and recognized the cumulative impact of adoption of $195 as an increase to its liability for unrecognized tax benefits with a corresponding reduction in the Company’s retained earnings balance as of January 1, 2007. See Note 7 Income Taxes for additional discussion of FIN 48.
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2. Goodwill and IntangiblesIn connection with the acquisition of FHS, the Company has recorded goodwill totaling $52,475 as of September 30, 2007. In addition, the Company recorded goodwill totaling $1,672 during the nine months ended September 30, 2007 based on the preliminary allocation of the purchase price in connection with the El Jarudo acquisition. Other changes to goodwill primarily consisted of deferred tax and other purchase accounting adjustments in connection with the acquisition of the automotive segment of Cooper Tire & Rubber Company. The changes in the carrying amount of goodwill for the nine months ended September 30, 2007 are summarized as follows:
Body & Chassis Fluid Asia Pacific Total Balance at January 1, 2007 153,836 280,379 1,421 $ 435,636 Adjustments to the Acquisition of FHS — (308 ) — (308 ) Acquisition of El Jarudo — 1,672 — 1,672 Other 4,252 (6 ) — 4,246 Balance at September 30, 2007 $ 158,088 $ 281,737 $ 1,421 $ 441,246The following table presents intangible assets and accumulated amortization balances of the Company as of December 31, 2006 and September 30, 2007, respectively:
Gross Carrying
Amount Accumulated
Amortization Net Carrying
Amount Amortization
Period Customer contracts $ 153,905 $ (38,158 ) $ 115,747 7 to 9 years Customer relationships 166,595 (16,384 ) 150,211 15 to 20 years Developed technology 17,548 (3,382 ) 14,166 5 to 12 years Trademarks and tradenames 3,000 (187 ) 2,813 12 to 20 years Other 2,753 (1,151 ) 1,602 Balance at December 31, 2006 $ 343,801 $ (59,262 ) $ 284,539 Customer contracts $ 156,969 $ (53,796 ) $ 103,173 7 to 9 years Customer relationships 170,199 (23,176 ) 147,023 15 to 20 years Developed technology 17,656 (4,976 ) 12,680 5 to 12 years Trademarks and tradenames 3,000 (349 ) 2,651 12 to 20 years Other 2,752 (2,111 ) 641 Balance at September 30, 2007 $ 350,576 $ (84,408 ) $ 266,168Amortization expense totaled $7,907 and $7,832 for the three months ended September 30, 2006 and 2007, respectively, and $23,287 and $23,571 for the nine months ended September 30, 2006 and 2007. Estimated amortization expense will total approximately $31,000 for the year ending December 31, 2007.
The initial purchase price analysis related to the MAPS acquisition determined that the estimated fair value assigned to all assets and liabilities assumed exceeded the acquisition price resulting in no goodwill being recorded as of the acquisition date. The Company is in the process of completing the analysis related to other intangible assets acquired in conjunction with this acquisition.
3. Restructuring2005 Initiatives
In 2005, the Company implemented a restructuring strategy and announced the closure of two manufacturing facilities in the United States and the decision to exit certain businesses within and outside the U.S. One of the closures was substantially completed in 2006, the other one is expected to be completed in 2007.
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During the nine months ended September 30, 2007, the Company recorded total costs of $3,981 related to the previously announced U.S. closures and workforce reductions in Europe. These costs consisted of severance and other exit costs of $521 and $3,460, respectively. The following table summarizes the activity for this initiative during the nine months ended September 30, 2007:
Employee
Separation
Costs Other Exit
Costs Asset
Impairments Total Balance at January 1, 2007 $ 3,672 $ 313 $ — $ 3,985 Expense incurred 521 3,460 — 3,981 Cash payments (4,066 ) (2,862 ) — (6,928 ) Balance at September 30, 2007 $ 127 $ 911 $ — $ 1,0382006 Initiatives
In May 2006, the Company implemented a restructuring action and announced the closure of a manufacturing facility located in Canada and the transfer of related production to other facilities in North America. The closure was essentially completed as of September 30, 2007 at a total cost of $3,584. The following table summarizes the activity for this initiative during the nine months ended September 30, 2007:
Employee
Separation
Costs Other Exit
Costs Asset
Impairments Total Balance at January 1, 2007 $ 138 $ — $ — $ 138 Expense incurred 20 603 — 623 Cash payments (133 ) (602 ) — (735 ) Balance at September 30, 2007 $ 25 $ 1 $ — $ 26European Initiatives
In 2006, the Company implemented a European restructuring initiative, which addresses the operations of our non-strategic facilities. The initiative includes the closure of a manufacturing facility, terminations, and the transfer of production to other facilities in Europe and North America. The initiative is expected to be completed by the end of 2007 at an estimated total cost of approximately $18,900. The Company recorded severance, asset impairment, and other exit costs of $5,887, $53, and $6,128, respectively, during the nine months ended September 30, 2007. The following table summarizes the activity for this initiative during the nine months ended September 30, 2007:
Employee
Separation
Costs Other Exit
Costs Asset
Impairments Total Balance at January 1, 2007 $ 2,534 $ — $ — $ 2,534 Expense incurred 5,887 6,128 53 12,068 Cash payments (4,803 ) (6,128 ) — (10,931 ) Utilization of reserve — — (53 ) (53 ) Balance at September 30, 2007 $ 3,618 $ — $ — $ 3,618FHS Acquisition Initiatives
In connection with the acquisition of FHS, the Company formalized a restructuring plan to address the redundant positions created by the consolidation of the businesses. In connection with this restructuring plan, the Company announced the closure of several manufacturing facilities located in North America, Europe, and Asia and the transfer of related production to other facilities. The closures are expected to be completed in 2007 and 2008 at an estimated total cost of approximately
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$18,200, including costs recorded through purchase accounting. As a result of this initiative, the Company recorded certain severance and other exit costs of $11,833 and $720, respectively, through purchase accounting. The following table summarizes the activity for this initiative during the nine months ended September 30, 2007:
Employee
Separation
Costs Other Exit
Costs Asset
Impairments Total Balance at January 1, 2007 $ 9,256 $ 720 $ — $ 9,976 Expense incurred 256 1,883 — 2,139 Cash payments (1,648 ) (1,610 ) — (3,258 ) Balance at September 30, 2007 $ 7,864 $ 993 $ — $ 8,8572007 Initiatives
In May 2007, the Company implemented a restructuring action and announced the closure of a manufacturing facility located in Mexico and the transfer of related production to other facilities in North America. The closure is expected to be substantially completed in 2007 at an estimated total cost of approximately $1,200. The following table summarizes the activity for this initiative during the nine months ended September 30, 2007:
4. InventoriesEmployee
Separation
Costs Other Exit
Costs Asset
Impairments Total Balance at January 1, 2007 $ — $ — $ — $ — Expense incurred 422 200 5 627 Cash payments (422 ) (200 ) — (622 ) Utilization of reserve — — (5 ) (5 ) Balance at September 30, 2007 $ — $ — $ — $ —Inventories are comprised of the following:
December 31,
2006 September 30,
2007 Finished goods $ 35,441 $ 44,951 Work in process 21,271 31,874 Raw materials and supplies 64,153 75,948 $ 120,865 $ 152,773In connection with the MAPS acquisition, a $1,890 fair value write-up was recorded to inventory at the date of the acquisition. Such inventory was liquidated as of September 30, 2007 and recorded as an increase to cost of products sold.
In connection with the acquisition of FHS, a $2,136 fair value write-up was recorded to inventory at the date of the acquisition. Such inventory was liquidated as of March 31, 2006 and recorded as an increase to cost of products sold.
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5. DebtOutstanding debt consisted of the following at December 31, 2006 and September 30, 2007:
December 31,
2006 September 30,
2007 Senior Notes $ 200,000 $ 200,000 Senior Subordinated Notes 330,500 330,500 Term Loan A 42,238 42,635 Term Loan B 82,738 67,200 Term Loan C 176,300 167,962 Term Loan D 188,100 186,675 Term Loan E 27,083 91,743 Revolving Credit Facility — 30,711 Capital leases and other borrowings 8,502 49,930 Total debt 1,055,461 1,167,356 Less: debt payable within one year (17,414 ) (77,623 ) Total long-term debt $ 1,038,047 $ 1,089,733On July 26, 2007, the Company entered into the Second Amendment to the Credit Agreement (the ‘‘Amendment’’), among Holdings, the Company, Cooper-Standard Automotive Canada Limited, a corporation organized under the laws of Ontario, Cooper-Standard International Holdings BV (formerly known as Steffens Beheer BV), a corporation organized under the laws of the Netherlands, the lenders party thereto, Deutsche Bank Trust Company Americas, as administrative agent, Lehman Commercial Paper Inc., as syndication agent, and Goldman Sachs Credit Partners, L.P., UBS Securities LLC and The Bank of Nova Scotia, as co-documentation agents. The Amendment permitted the MAPS acquisition and allows the Company to borrow up to €65,000 through an incremental term loan under the Credit Agreement (as amended) to provide a portion of the funding necessary for the MAPS Acquisition and to pay related fees and expenses. The Amendment also expanded the dual currency borrowing sub limit under the Revolving Credit Agreement to $35,000 and added Cooper-Standard International Holdings BV as a permitted borrower under this sub limit. The amendment included other changes which increase the Company’s financial and operating flexibility, including amended financial covenants, expanded debt and investment baskets, and the ability to include the results of our non-consolidated JVs in the covenant calculations, among other things.
To finance part of the MAPS acquisition the Company borrowed €44,000 under the Senior-Secured Facilities made possible by the Amendment discussed above. This borrowing was combined with the Euro tranche of the Term Loan D to create Term Loan E and as of September 30, 2007 had an outstanding balance of €64,304. The Company also borrowed $10,000 under the Primary Revolving Credit Agreement, which was repaid in its entirety by September 30, 2007. In addition the Company borrowed €15,000 under the dual-currency sub limit of the revolver, all of which was still outstanding as of September 30, 2007.
In connection with the acquisition of MAPS the Company assumed €12,350 of various debt as of the acquisition date. The Company also assumed €14,501 of factored accounts receivable, which we have classified as debt based on the terms of the arrangements. The Company is seeking to amend certain terms of the arrangements to be able to record as a sale of financial assets. These liabilities are included in Capital leases and other borrowings in the table above as of September 30, 2007.
The Company had $21,902 of standby letters of credit outstanding under the Revolving Credit Facility as of September 30, 2007, leaving $72,386 of undrawn availability.
During the nine months ended September 30, 2007, the Company made voluntary prepayments totaling $15,000 on the Term Loan B facility and $7,000 on the Term Loan C facility.
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6. Pension and Postretirement Benefits other than PensionsThe following tables disclose the amount of net periodic benefit costs for the three and nine month periods ended September 30, 2006 and 2007 for the Company’s defined benefit plans and other postretirement benefit plans excluding the plans acquired in connection with the acquisition of MAPS:
Pension Benefits Three Months Ended September 30, 2006 2007 U.S. Non-U.S. U.S. Non-U.S. Service cost $ 2,548 $ 1,086 $ 3,007 $ 1,452 Interest cost 2,998 969 3,598 1,368 Expected return on plan assets (3,488 ) (896 ) (4,235 ) (1,036 ) Amortization of prior service cost and recognized actuarial loss 71 27 60 185 Net periodic benefit cost $ 2,129 $ 1,186 $ 2,430 $ 1,969
Pension Benefits Nine Months Ended September 30, 2006 2007 U.S. Non-U.S. U.S. Non-U.S. Service cost $ 7,646 $ 3,224 $ 9,022 $ 4,160 Interest cost 8,993 2,862 10,793 3,910 Expected return on plan assets (10,465 ) (2,650 ) (12,705 ) (2,959 ) Amortization of prior service cost and recognized actuarial loss 212 81 180 528 Net periodic benefit cost $ 6,386 $ 3,517 $ 7,290 $ 5,639
Other Postretirement Benefits Other Postretirement Benefits Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Service cost $ 861 $ 96 $ 2,579 $ 1,813 Interest cost 1,386 839 4,154 3,602 Amortization of prior service cost
and recognized actuarial loss (22 ) (637 ) (66 ) (681 ) Net periodic benefit cost $ 2,225 $ 298 $ 6,667 $ 4,734Due to changes in plan assumptions, reductions in plan participants and plan amendments, other postretirement benefit expense has decreased compared to the prior year. The reduction in the year-to-date expense was recorded in the third quarter of 2007.
In connection with the acquisition of MAPS, the Company assumed liabilities of certain defined benefit pension and other postretirement benefit plans of MAPS. The Company has not finalized its valuation of such plans. During the three and nine months ended September 30, 2007, the Company recorded pension expense of $284 related to these pension plans and $160 related to other postretirement benefit plans based on a preliminary valuation.
7. Income TaxesUnder Accounting Principles Board Opinion No. 28, Interim Financial Reporting, the Company is required to compute its effective tax rate each quarter based upon its estimated annual effective tax rate. The Company is also required to record the tax impact of certain unusual or infrequently occurring items, including changes in judgment about valuation allowances and effects of changes in
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tax laws or rates, in the interim period in which they occur. In addition, jurisdictions with a projected loss for the year where no tax benefit can be recognized are excluded from the estimated annual effective tax rate.
Income tax expense for the three months ended September 30, 2007 was $7,252 on pre-tax losses of ($5,538), while income tax expense for the nine months ended September 30, 2007 was $20,606 on pre-tax income of $22,176. Income tax expense for the three and nine months ended September 30, 2006 was ($1,599) of benefit on ($28,605) of pre-tax losses and expense of $2,715 on pre-tax income of $1,258, respectively. The income tax rate varies from statutory rates due to non-recognition of income tax benefits on certain operating losses, primarily in the U.S. for 2007 periods, and other foreign jurisdictions for all periods presented. Further, the Company’s current and future provision for income taxes will be significantly impacted by the continued recognition of valuation allowances on losses in certain countries, particularly the United States. The Company intends to maintain these allowances until it is more likely than not that the deferred tax assets will be realized. Accordingly, income taxes are impacted by the U.S. valuation allowance and the mix of earnings among jurisdictions.
For the three months ended September 30, 2007, income tax expense includes additional expense of $2,564 as the result of tax law changes enacted in Germany. Among other changes, the tax legislation includes a reduction in the corporate tax rate for 2008 forward. While the reduced tax rates are not effective until 2008, the deferred tax assets in Germany have been revalued during the three months ended September 30, 2007 to reflect the impact of the new rate.
The Company adopted FASB Interpretation No. 48, ‘‘Accounting for Uncertainty in Income Taxes— an interpretation of FASB Statement No. 109’’ (‘‘FIN 48’’) as of January 1, 2007. This interpretation clarifies the accounting for uncertainty in income taxes recognized in an entity’s financial statements in accordance with SFAS No. 109, ‘‘Accounting for Income Taxes.’’ FIN 48 only allows the recognition of tax benefits that have a greater than 50% likelihood of being sustained upon examination by the taxing authorities. As a result of implementing FIN 48, the Company recognized a $195 increase in the reserve for unrecognized tax benefits, which was accounted for as a reduction to the January 1, 2007 retained earnings (deficit) balance.
Including the cumulative effect increase, as of January 1, 2007, the Company has $4,201 (including interest and penalties) of total unrecognized tax benefits. Of this total, $1,400 represents the amount of unrecognized tax benefits that, if recognized, would effect the effective income tax rate. The total unrecognized tax benefits differ from the amount which would effect the effective tax rate due to the impact of valuation allowances and the impact of Cooper Tire indemnifying substantially all income tax liabilities resulting from periods prior to December 23, 2004.
The Company, or one its subsidiaries, files income tax returns in the United States and other foreign jurisdictions. Under the terms of the Stock Purchase Agreement with Cooper Tire, the Company is indemnified against substantially all income tax liabilities related to periods prior to December 23, 2004. Subsequently, in the United States, all Internal Revenue Service examinations for periods ending on or prior to December 23, 2004 are the responsibility of Cooper Tire, therefore the Company is not subject to U.S. federal, state, or local tax examinations for years ending December 23, 2004 and prior. The Company’s foreign subsidiaries are legally required to comply with the statute of limitations in each jurisdiction; however the Company is indemnified against substantially all income tax liabilities that may result from periods prior to December 23, 2004. The Company’s major foreign jurisdictions are Brazil, Canada, France, Germany, Mexico, and U.K. The Company is no longer subject to income tax examinations in major foreign jurisdictions for years prior to 1999.
The Company does not anticipate any significant changes to its total unrecognized tax benefits within the next 12 months.
The Company classifies all tax related interest and penalties as income tax expense. As of January 1, 2007, the Company recorded $180 in liabilities for tax related interest and penalties on its Consolidated Balance Sheet.
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8. Comprehensive IncomeOn an annual basis, disclosure of comprehensive income is incorporated into the statement of stockholders’ equity, which is not presented on a quarterly basis. The components of comprehensive income, net of related tax, are as follows:
9. Other Income (Expense)Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Net income (loss) $ (27,006 ) $ (12,790 ) $ (1,457 ) $ 1,570 Currency translation adjustment (1,193 ) 16,821 14,240 29,967 Minimum pension liability 4 (309 ) (59 ) (493 ) Fair value change of derivatives (5,486 ) (3,805 ) (5,486 ) (620 ) Comprehensive income (loss) $ (33,681 ) $ (83 ) $ 7,238 $ 30,424The components of other income (expense) are as follows:
10. Related Party TransactionsThree Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Foreign currency gains (losses) $ (603 ) $ (399 ) $ 4,658 $ (1,253 ) Minority interest (442 ) 51 (1,522 ) 129 Gain (loss) on disposal of fixed assets 1 (3 ) 1 (8 ) Other income (expense) $ (1,044 ) $ (351 ) $ 3,137 $ (1,132 )In connection with the MAPS acquisition, the Company received $15,000 of capital contributions from each of its two Sponsors in August 2007. The Company also paid $625 of transaction advisory fees to each of its two Sponsors in September 2007.
In connection with the acquisition of FHS, the Company paid $1,000 of transaction advisory fees to each of its two Sponsors in February 2006.
Sales to NISCO, a 50% owned joint venture, totaled $7,319 and $5,133 in the three months ended September 30, 2006 and 2007, respectively and $23,778 and $18,117 in the nine months ended September 30, 2006 and 2007, respectively.
Purchases of materials from Guyoung Technology Co. Ltd, a 20% owned joint venture, totaled $918 and $638 in the three months ended September 30, 2006 and 2007, respectively, and $2,102 and $4,493 in the nine months ended September 30, 2006 and 2007, respectively.
11. Business SegmentsDuring the quarter, the Company revised its segment disclosures from two reportable segments to three reportable segments and has revised the prior periods to conform to the current period presentation. Due to this segment revision, the Company has also revised the previously reported amounts in Note 2 — Goodwill and Intangibles to conform to the new segment presentation.
The company operates in two primary businesses, Body & Chassis products and Fluid products. Body & Chassis products consist mainly of body sealing products and components that protect vehicle interiors from weather, dust, and noise intrusion and systems and components that control and isolate noise vibration in a vehicle to improve ride and handling. Fluid products consist primarily of subsystems and components that direct, control, measure, and transport fluids and vapors throughout a vehicle.
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SFAS No. 131, ‘‘Disclosures about Segments of an Enterprise and Related Information,’’ (SFAS 131) establishes the standards for reporting information about operating segments in financial statements. In applying the criteria set forth in SFAS 131, the Company has determined that it operates in three segments.
The Company evaluates segment performance based on segment profit before tax. The following table details information on the Company’s business segments:
Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Sales to external customers Body & Chassis $ 251,764 $ 315,766 $ 834,887 $ 912,440 Fluid 230,164 262,796 733,458 819,472 Asia Pacific 23,531 24,008 69,964 70,917 Consolidated $ 505,459 $ 602,570 $ 1,638,309 $ 1,802,829 Intersegment sales Body & Chassis $ 3,650 $ 2,266 $ 14,387 $ 12,523 Fluid — 228 — 387 Asia Pacific 605 2,865 830 4,821 Eliminations and other (4,255 ) (5,359 ) (15,217 ) (17,731 ) Consolidated $ — $ — $ — $ — Segment profit (loss) Body & Chassis $ (20,737 ) $ 186 $ (9,758 ) $ 15,690 Fluid (5,711 ) (2,515 ) 16,470 14,666 Asia Pacific (2,157 ) (3,209 ) (5,454 ) (8,180 ) Income (loss) before income taxes $ (28,605 ) $ (5,538 ) $ 1,258 $ 22,176
December 31,
2006 September 30,
2007 Segment assets Body & Chassis $ 818,950 $ 1,244,466 Fluid 954,079 990,799 Asia Pacific 138,404 109,352 Consolidated $ 1,911,433 $ 2,344,617Restructuring costs included in segment profit for Body & Chassis totaled $3,822 for the three months ended September 30, 2007 compared to $6,329 during the same period in 2006, Fluid totaled $1,793 for the three months ended September 30, 2007 compared to $2,784 during the same period in 2006, Asia Pacific totaled $31 for the three months ended September 30, 2007 compared to no costs in 2006. During the nine months ended September 30, 2007, restructuring costs included in segment profit for Body & Chassis totaled $16,510 compared to $11,283 during the same period in 2006, Fluid totaled $2,892 compared to $3,777 during the same period in 2006, Asia Pacific totaled $36 compared to $1 during the same period in 2006.
12. Guarantor and Non-Guarantor SubsidiariesIn connection with the December 2004 acquisition by the Company of the automotive segment of Cooper Tire & Rubber Company, Cooper-Standard Automotive Inc. (the ‘‘Issuer’’), a wholly-owned subsidiary, issued the Senior Notes and Senior Subordinated Notes with a total principal amount of $550,000. Cooper-Standard Holdings Inc. (the ‘‘Parent’’) and all wholly-owned domestic subsidiaries of Cooper-Standard Automotive Inc. (the ‘‘Guarantors’’) unconditionally guarantee the notes. The following condensed consolidated financial data provides information regarding the financial position, results of operations, and cash flows of the Guarantors. Separate financial statements of the Guarantors are not presented because management has determined that those would not be material to the holders of the notes. The Guarantors account for their investments in the non-guarantor subsidiaries on the equity method. The principal elimination entries are to eliminate the investments in subsidiaries and intercompany balances and transactions (dollars in millions).
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CONSOLIDATING STATEMENT OF INCOME
For the Three Months Ended September 30, 2006
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals Sales $ — $ 99.0 $ 138.9 $ 291.0 $ (23.4 ) $ 505.5 Cost of products sold — 100.5 115.7 250.2 (23.4 ) 443.0 Selling, administration, & engineering expenses — 26.2 11.7 11.9 — 49.8 Amortization of intangibles — 5.5 0.6 1.8 — 7.9 Restructuring — 1.3 0.6 7.2 — 9.1 Operating profit (loss) — (34.5 ) 10.3 19.9 — (4.3 ) Interest expense, net of interest income — (19.3 ) — (3.4 ) — (22.7 ) Equity earnings — — (0.6 ) — — (0.6 ) Other income (expense) — 8.1 — (9.1 ) — (1.0 ) Income (loss) before income taxes — (45.7 ) 9.7 7.4 — (28.6 ) Provision for income tax expense (benefit) — (17.7 ) 4.1 12.0 — (1.6 ) Income (loss) before equity in income (loss) of subsidiaries — (28.0 ) 5.6 (4.6 ) — (27.0 ) Equity in net income (loss) of subsidiaries (27.0 ) 1.0 — — 26.0 — NET INCOME (LOSS) $ (27.0 ) $ (27.0 ) $ 5.6 $ (4.6 ) $ 26.0 $ (27.0 )CONSOLIDATING STATEMENT OF INCOME
For the Three Months Ended September 30, 2007
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals Sales $ — $ 107.4 $ 179.0 $ 353.6 $ (37.5 ) $ 602.5 Cost of products sold — 99.8 143.5 313.3 (37.5 ) 519.1 Selling, administration, & engineering expenses — 27.5 8.6 16.6 — 52.7 Amortization of intangibles — 5.4 0.7 1.8 — 7.9 Restructuring — 1.6 0.4 3.6 — 5.6 Operating profit (loss) — (26.9 ) 25.8 18.3 — 17.2 Interest expense, net of interest income — (18.8 ) — (3.2 ) — (22.0 ) Equity earnings — (0.1 ) (0.3 ) — — (0.4 ) Other income (expense) — 9.9 — (10.3 ) — (0.4 ) Income (loss) before income taxes — (35.9 ) 25.5 4.8 — (5.6 ) Provision for income tax expense (benefit) — 6.8 (4.5 ) 4.9 — 7.2 Income (loss) before equity in income (loss) of subsidiaries — (42.7 ) 30.0 (0.1 ) — (12.8 ) Equity in net income (loss) of subsidiaries (12.8 ) 29.9 — — (17.1 ) — NET INCOME (LOSS) $ (12.8 ) $ (12.8 ) $ 30.0 $ (0.1 ) $ (17.1 ) $ (12.8 )17
CONSOLIDATING STATEMENT OF INCOME
For the Nine Months Ended September 30, 2006
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals Sales $ — $ 370.0 $ 444.2 $ 907.2 $ (83.1 ) $ 1,638.3 Cost of products sold — 331.6 369.7 769.8 (83.1 ) 1,388.0 Selling, administration, & engineering expenses — 78.0 35.2 36.5 — 149.7 Amortization of intangibles — 16.4 1.8 5.1 — 23.3 Restructuring — 2.2 0.6 12.2 — 15.0 Operating profit (loss) — (58.2 ) 36.9 83.6 — 62.3 Interest expense, net of interest income — (55.3 ) — (9.6 ) — (64.9 ) Equity earnings (losses) — 0.1 0.7 — — 0.8 Other income (expense) — 24.9 (0.3 ) (21.5 ) — 3.1 Income (loss) before income taxes — (88.5 ) 37.3 52.5 — 1.3 Provision for income tax expense (benefit) — (32.7 ) 13.8 21.7 — 2.8 Income (loss) before equity in income (loss) of subsidiaries — (55.8 ) 23.5 30.8 — (1.5 ) Equity in net income (loss) of subsidiaries (1.5 ) 54.3 — — (52.8 ) — NET INCOME (LOSS) $ (1.5 ) $ (1.5 ) $ 23.5 $ 30.8 $ (52.8 ) $ (1.5 )CONSOLIDATING STATEMENT OF INCOME
For the Nine Months Ended September 30, 2007
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals Sales $ — $ 357.0 $ 542.8 $ 998.4 $ (95.4 ) $ 1,802.8 Cost of products sold — 323.7 434.0 856.8 (95.4 ) 1,519.1 Selling, administration, & engineering expenses — 84.2 22.6 46.0 — 152.8 Amortization of intangibles — 16.1 2.1 5.4 — 23.6 Restructuring — 3.6 0.8 15.0 — 19.4 Operating profit (loss) — (70.6 ) 83.3 75.2 — 87.9 Interest expense, net of interest income — (56.4 ) — (8.4 ) — (64.8 ) Equity earnings — (0.6 ) 0.8 — — 0.2 Other income (expense) — 31.0 0.1 (32.2 ) — (1.1 ) Income (loss) before income taxes — (96.6 ) 84.2 34.6 — 22.2 Provision for income tax expense (benefit) — 17.8 (15.8 ) 18.6 — 20.6 Income (loss) before equity in income (loss) of subsidiaries — (114.4 ) 100.0 16.0 — 1.6 Equity in net income (loss) of subsidiaries 1.6 116.0 — — (117.6 ) — NET INCOME (LOSS) $ 1.6 $ 1.6 $ 100.0 $ 16.0 $ (117.6 ) $ 1.618
CONSOLIDATING BALANCE SHEET
December 31, 2006
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals ASSETS Current assets: Cash and cash equivalents $ — $ 21.9 $ 0.4 $ 34.0 $ — $ 56.3 Accounts receivable, net — 67.6 94.8 221.4 — 383.8 Inventories — 27.9 30.3 62.7 — 120.9 Prepaid Expenses — (3.5 ) 1.1 13.7 11.3 Other — 10.1 — — — 10.1 Total current assets — 124.0 126.6 331.8 — 582.4 Investments in affiliates and intercompany accounts, net 320.7 175.0 415.5 185.1 (1,078.7 ) 17.6 Property, plant, and equipment, net — 91.4 145.9 305.2 — 542.5 Goodwill — 378.3 17.8 39.5 — 435.6 Other assets — 270.2 4.7 58.4 — 333.3 $ 320.7 $ 1,038.9 $ 710.5 $ 920.0 $ (1,078.7 ) $ 1,911.4 LIABILITIES & STOCKHOLDERS’ EQUITY Current liabilities: Debt payable within one year $ — $ 4.1 $ — $ 13.3 $ — $ 17.4 Accounts payable — 39.4 36.2 90.4 — 166.0 Accrued liabilities — 66.4 9.6 72.0 — 148.0 Total current liabilities — 109.9 45.8 175.7 — 331.4 Long-term debt — 918.3 — 119.7 — 1,038.0 Other long-term liabilities — 168.2 6.3 46.8 — 221.3 — 1,196.4 52.1 342.2 — 1,590.7 Total stockholders’ equity 320.7 (157.5 ) 658.4 577.8 (1,078.7 ) 320.7 $ 320.7 $ 1,038.9 $ 710.5 $ 920.0 $ (1,078.7 ) $ 1,911.419
CONSOLIDATING BALANCE SHEET
September 30, 2007
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals ASSETS Current assets: Cash and cash equivalents $ — $ 51.1 $ 0.2 $ (3.8 ) $ — $ 47.5 Accounts receivable, net — 99.0 122.7 354.7 — 576.4 Inventories — 17.3 32.4 103.1 — 152.8 Prepaid Expenses — (0.5 ) 0.7 28.5 28.7 Other — 10.1 — (0.5 ) — 9.6 Total current assets — 177.0 156.0 482.0 — 815.0 Investments in affiliates and intercompany accounts, net 343.6 333.6 466.7 198.1 (1,307.6 ) 34.4 Property, plant, and equipment, net — 62.2 131.5 523.8 — 717.5 Goodwill — 412.1 17.4 11.7 — 441.2 Other assets — 219.6 39.8 77.1 — 336.5 $ 343.6 $ 1,204.5 $ 811.4 $ 1,292.7 $ (1,307.6 ) $ 2,344.6 LIABILITIES & STOCKHOLDERS’ EQUITY Current liabilities: Debt payable within one year $ — $ 37.7 $ — $ 39.9 $ — $ 77.6 Accounts payable — $ 62.4 $ 35.8 $ 186.3 $ — $ 284.5 Accrued liabilities — $ 74.3 $ 10.8 $ 138.8 $ — $ 223.9 Total current liabilities — 174.4 46.6 365.0 — 586.0 Long-term debt — 970.1 — 119.6 — 1,089.7 Other long-term liabilities — 157.2 6.8 124.0 — 288.0 — 1,301.7 53.4 608.6 — 1,963.7 Total stockholders’ equity 343.6 (97.2 ) 758.0 684.1 (1,307.6 ) 380.9 $ 343.6 $ 1,204.5 $ 811.4 $ 1,292.7 $ (1,307.6 ) $ 2,344.620
CONSOLIDATING STATEMENT OF CASH FLOWS
For the Nine Months Ended September 30, 2006
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals OPERATING ACTIVITIES Net cash provided by (used in) operating activities $ — $ 73.6 $ 27.3 $ (5.9 ) $ — $ 95.0 INVESTING ACTIVITIES Property, plant, and equipment — (10.4 ) (18.7 ) (26.6 ) — (55.7 ) Acquisition of business, net of cash acquired — (201.6 ) — — — (201.6 ) Cost of equity investment — (0.4 ) — — — (0.4 ) Other — (1.0 ) — 0.1 — (0.9 ) Net cash used in investing activities — (213.4 ) (18.7 ) (26.5 ) — (258.6 ) FINANCING ACTIVITIES Proceeds from issuance of long-term debt — 214.9 — — — 214.9 Principal payments on long-term debt — (3.2 ) — (20.6 ) — (23.8 ) Proceeds from issuance of stock 0.3 — — — — 0.3 Debt issuance costs — (4.8 ) — — — (4.8 ) Net change in intercompany advances (0.3 ) 0.3 — — — — Other — — — (0.8 ) — (0.8 ) Net cash provided by (used in) financing activities — 207.2 — (21.4 ) — 185.8 Effects of exchange rate changes on cash — — — (4.0 ) — (4.0 ) Changes in cash and cash equivalents — 67.4 8.6 (57.8 ) — 18.2 Cash and cash equivalents at beginning of period — 5.5 (0.1 ) 56.8 — 62.2 Cash and cash equivalents at end of period $ — $ 72.9 $ 8.5 $ (1.0 ) $ — $ 80.4 Depreciation and amortization $ — $ 37.5 $ 24.4 $ 41.9 $ — $ 103.821
CONSOLIDATING STATEMENT OF CASH FLOWS
For the Nine Months Ended September 30, 2007
Parent Issuer Guarantors Non-Guarantors Eliminations Consolidated
Totals OPERATING ACTIVITIES Net cash provided by operating activities $ — $ (117.6 ) $ 12.2 $ 217.2 $ — $ 111.8 INVESTING ACTIVITIES Property, plant, and equipment — (9.0 ) (11.9 ) (48.6 ) — (69.5 ) Gross proceeds from sale-leaseback transaction 4.8 4.8 Acquisition of El Jarudo, net of cash acquired — — — (10.0 ) — (10.0 ) Acquisition of MAPS, net of cash acquired (138.4 ) (138.4 ) Cost of equity investments — — — — — — Other — — — 1.0 — 1.0 Net cash used in investing activities — (9.0 ) (11.9 ) (191.2 ) — (212.1 ) FINANCING ACTIVITIES Proceeds from issuance of long-term debt — 60.0 — — — 60.0 Increase in short-term debt — 32.0 — 2.2 — 34.2 Principal payments on long-term debt — (13.0 ) — (19.3 ) — (32.3 ) Debt issuance costs — (2.4 ) — (0.2 ) — (2.6 ) Equity Contributions — 30.0 — — — 30.0 Net change in intercompany advances 0.5 (0.5 ) — — — — Other (0.5 ) — — — — (0.5 ) Net cash provided by (used in) financing activities — 106.1 — (17.3 ) — 88.8 Effects of exchange rate changes on cash — 2.7 — — — 2.7 Changes in cash and cash equivalents — (17.8 ) 0.3 8.7 — (8.8 ) Cash and cash equivalents at beginning of period — 21.9 0.4 34.0 — 56.3 Cash and cash equivalents at end of period $ — $ 4.1 $ 0.7 $ 42.7 $ — $ 47.5 Depreciation and amortization $ — $ 30.4 $ 22.7 $ 42.5 $ — $ 95.622
13. Derivative Instruments and Hedging Activities
Interest Rate Swaps — During 2006, the Company entered into interest rate swap contracts to manage cash flow fluctuations of variable rate debt due to changes in market interest rates. Interest rate swap contracts which fix the interest payments of certain variable rate debt instruments or fix the market rate component of anticipated fixed rate debt instruments are accounted for as cash flow hedges.
The Company formally documents its hedge relationships, including the identification of the hedging instruments and the hedged items, as well as its risk management objectives and strategies for undertaking the cash flow hedges. The Company also formally assesses whether a cash flow hedge is highly effective in offsetting changes in the cash flows of the hedged item. The changes in the cash flows of the interest rate swap contracts are expected to exactly offset the changes in cash flows attributed to the fluctuations in the variable rate debt.
As of September 30, 2007, interest rate swap contracts representing $272,621 of notional amount were outstanding with maturity dates of December, 2010 through December, 2011. These contracts modify the variable rate characteristics of the Company’s variable rate debt instruments, which are generally set at three-month USD LIBOR rates or Canadian Dollar Bankers Acceptance Rates. Of the above amount, $245,614 of notional amount pertains to the swap of USD denominated debt fixed at 5.764% and $27,007 pertains to Canadian dollar denominated debt fixed at 4.91%. The fair market value of all outstanding interest rate swap contracts is subject to changes in value due to changes in interest rates. As of September 30, 2007, the fair market value of $(9,927) of these swaps were recorded in other long-term liabilities and the same amount of net losses were recorded in accumulated other comprehensive income (loss).
As part of the MAPS acquisition we acquired an interest rate swap contract that was previously entered into to manage the cash flow fluctuations of variable rate debt. This contract modifies the variable rate characteristics of its variable rate debt instrument, which is set at six-month Euribor rates. As of September 30, 2007 the contract had a notional amount of €9,990 outstanding at a fixed rate of 4.14% with a maturity date of September 2013.
Forward foreign exchange contracts — The Company uses forward foreign exchange contracts to reduce the effect of fluctuations in foreign exchange rates on Term Loan B, a U.S. dollar denominated obligation of our Canadian subsidiary, portion of our Euro Term Loan E, and short-term foreign currency denominated intercompany transactions. Gains and losses on the derivative instruments are intended to offset gains and losses on the hedged transaction in an effort to reduce the earnings volatility resulting from fluctuations in foreign exchange rates. The currencies hedged by these arrangements are the Canadian Dollar, Euro and Brazilian Real. Losses of $7,511 related to these contracts were recorded in other expense during the nine months ended September 30, 2007.
The Company also uses forward foreign exchange contracts to hedge the Mexican peso to reduce the effect of fluctuations in foreign exchange rates on a portion of the forecasted operating expenses of our Mexican facilities. These contracts are designated as cash flow hedges. As of September 30, 2007, forward foreign exchange contracts representing $11,085 of notional amount were outstanding with maturities of less than twelve months and the fair market value of these contracts was approximately $242.
Commodity price hedges — The Company has exposure to the prices of commodities in the procurement of certain raw materials. The primary purpose of the Company’s commodity price hedging activities is to manage the volatility associated with these forecasted purchases. The Company primarily utilizes forward contracts with maturities of less than 24 months, which qualify as cash flow hedges. These instruments are intended to offset the effect of changes in commodity prices on forecasted purchases. As of September 30, 2007, commodity contracts representing $4,743 of notional amount were outstanding with a fair market value of approximately $(154).
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14. Sale Leaseback Transaction
During the quarter ended June 30, 2007 the Company sold a manufacturing facility to an independent third party. Gross proceeds from this sale were $4,806. Concurrent with this sale, the Company entered into an agreement to lease the facility back from the purchaser over a lease term of 10 years. This lease will be accounted for as an operating lease. A gain of $723 was deferred and is being amortized over the lease term.
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations.
This Management’s Discussion and Analysis of Financial Condition and Results of Operations (‘‘MD&A’’) presents information related to the condensed consolidated results of operations of the Company, including the impact of restructuring costs on the Company’s results, a discussion of the past results and future outlook of each of the Company’s segments, and information concerning both the liquidity and capital resources of the Company. The following discussion and analysis, which should be read in conjunction with our condensed consolidated financial statements and the notes included elsewhere in this report, contains certain forward-looking statements relating to anticipated future financial conditions and operating results of the Company and its current business plans. In the future, the financial condition and operating results of the Company could differ materially from those discussed herein and its current business plans could be altered in response to market conditions and other factors beyond the Company’s control. Important factors that could cause or contribute to such differences or changes include those discussed elsewhere in this report (see ‘‘Forward-Looking Statements’’) and in our most recently filed annual report on Form 10-K (see Item 1A. Risk Factors).
Business Environment and Outlook
Our business is greatly affected by the automotive build rates in North America and Europe. New vehicle demand is driven by macro-economic and other factors such as interest rates, manufacturer and dealer sales incentives, fuel prices, consumer confidence, and employment and income growth trends. According to CSM Worldwide, light vehicle production in North America is expected to be 15.0 million units in 2007, which is down from 15.3 million units in 2006. European production levels in 2007 are expected to be 21.5 million units as compared to 20.4 million units in 2006. Light vehicle production in South America is expected to increase to 3.5 million vehicles in 2007 from 3.0 million vehicles in 2006.
In the third quarter of 2007, our business was negatively impacted by decreased OEM production volumes on certain platforms in North America. Additionally, we continued to experience significant pricing pressure from our customers as well as significant increases in certain raw material prices, especially oil-based components and other compounding materials. Our contracts typically do not allow us to pass these price increases on to our customers. These negative impacts were partially offset by cost savings and restructuring initiatives, and favorable foreign currency translation.
According to CSM Worldwide, North America light vehicle production in the fourth quarter of 2007 is estimated at 3.6 million units, which is flat compared to the fourth quarter of 2006. European light vehicle production for the fourth quarter of 2007 is estimated at 5.5 million units, which is a 0.3 million unit increase compared to the fourth quarter of 2006. We expect that our performance in 2007 will be impacted by changes in light vehicle production volumes, customer pricing pressures, and the cost of raw materials.
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Condensed Consolidated Results of Operations
(dollar amounts in thousands)
Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Sales $ 505,459 $ 602,570 $ 1,638,309 $ 1,802,829 Cost of products sold 442,937 519,111 1,387,973 1,519,085 Gross profit 62,522 83,459 250,336 283,744 Selling, administration, & engineering expenses 49,779 52,744 149,714 152,773 Amortization of intangibles 7,907 7,832 23,287 23,571 Restructuring 9,113 5,646 15,061 19,438 Operating profit (loss) (4,277 ) 17,237 62,274 87,962 Interest expense, net of interest income (22,689 ) (21,980 ) (64,905 ) (64,864 ) Equity earnings (losses) (595 ) (444 ) 752 210 Other income (expense) (1,044 ) (351 ) 3,137 (1,132 ) Income (loss) before income taxes (28,605 ) (5,538 ) 1,258 22,176 Provision for income tax expense (benefit) (1,599 ) 7,252 2,715 20,606 Net income (loss) $ (27,006 ) $ (12,790 ) $ (1,457 ) $ 1,570Three Months Ended September 30, 2007 Compared with Three Months Ended September 30, 2006
Sales: Consolidated sales increased $97.1 million, or 19.2%, in the third quarter of 2007 compared to the third quarter of 2006. This increase was primarily due to the MAPS and El Jarudo acquisitions, higher unit sales volume and favorable foreign exchange ($22.0 million), partially offset by customer price concessions.
Gross Profit: Gross profit increased $20.9 million to $83.5 million (approximately 13.9% of sales) in the third quarter of 2007 as compared to $62.5 million (approximately 12.4% of sales) in the third quarter of 2006. This increase resulted primarily from the favorable impact of various cost saving initiatives and the MAPS and El Jarudo acquisitions. These positive items were partially offset by increased material costs and customer price concessions. Also, as a result of the MAPS acquisition, cost of products sold was increased by $1.9 million during the three months ended September 30, 2007 due to the liquidation of the inventory fair value adjustment.
Selling, Administration, and Engineering: Selling, administration, and engineering expenses increased $3.0 million to $52.7 million in the third quarter of 2007 compared to $49.8 million in the third quarter of 2006, due primarily to the MAPS acquisition.
Amortization of Intangibles: Amortization of intangibles of $7.8 million in the third quarter of 2007 was relatively flat compared to the third quarter of 2006.
Interest Expense, net: The decrease in net interest expense of $0.7 million in the third quarter of 2007 resulted primarily from voluntary debt prepayments made in 2007 and the second half of 2006, partially offset by the increased debt related to the MAPS acquisition.
Other Income (Expense): Other expense decreased $0.7 million in the third quarter of 2007 due primarily to a $0.5 million increase in minority interest income.
Provision for Income Tax Expense (Benefit): Our income tax provision for the three months ended September 30, 2007 was an expense of $7.3 million, as compared to a tax benefit of ($1.6 million) for the three months ended September 30, 2006. The income tax provision for 2006 was impacted by the benefit of tax losses and credits in the U.S. and the distribution of income between the U.S. and foreign sources. The tax provision for the three months ended September 30, 2007 reflects adjustments necessary to report the Company’s year to date income tax expense at its expected annual effective tax rate. For 2007, the income tax provision was impacted primarily by the
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need for valuation allowances recorded on tax losses and credits generated in the U.S., the German tax rate change that was passed during the third quarter and resulted in additional expense of $2.6 million related to the impact on deferred taxes recorded in the jurisdiction, the distribution of income between U.S. and foreign sources, and other non recurring discrete items.
Nine Months Ended September 30, 2007 Compared with Nine Months Ended September 30, 2006
Sales: Consolidated sales increased $164.5 million, or 10.0%, in the nine months ended September 30, 2007. This increase resulted primarily from the full nine months impact of the FHS acquisition, the MAPS and El Jarudo acquisitions, favorable foreign exchange ($56.3 million) and higher unit sales volumes during the nine months ended September 30, 2007 compared to the nine months ended September 30, 2006. These favorable items were partially offset by customer price concessions.
Gross Profit: Gross profit increased $33.4 million to $283.7 million (approximately 15.7% of sales) in the nine months ended September 30, 2007 as compared to $250.3 million (approximately 15.3% of sales) in the nine months ended September 30, 2006. This increase resulted primarily from the favorable impact of various cost saving initiatives and the MAPS and El Jarudo acquisitions. In addition, as a result of the acquisition of FHS, cost of products sold was increased by $2.1 million during the nine months ended September 30, 2006 due to the liquidation of the inventory fair value adjustment. Such positive items were partially offset by increased material costs and customer price concessions. Also, as a result of the MAPS acquisition, cost of products sold was increased by $1.9 million during the nine months ended September 30, 2007 due to the liquidation of the inventory fair value adjustment.
Selling, Administration, and Engineering: Selling, administration, and engineering expenses increased $3.1 million to $152.8 million in the nine months ended September 30, 2007 compared to the nine months ended September 30, 2006, primarily as a result of the MAPS acquisition.
Amortization of Intangibles: Amortization of intangibles of $23.6 million for the nine months ended September 30, 2007 was relatively flat compared to the nine months ended September 30, 2006.
Interest Expense, net: Interest expense of $64.9 million in the nine months ended September 30, 2007 was relatively flat compared to the nine months ended September 30, 2006 as voluntary debt prepayments made in 2007 and the second half of 2006 were essentially offset by the increased debt related to the MAPS acquisition.
Other Income (Expense): Other expense increased $4.3 million in the nine months ended September 30, 2007 due primarily to a $6.0 million increase in foreign exchange losses, partially offset by a $1.7 million increase in minority interest income.
Provision for Income Tax Expense (Benefit): Our income tax provision for the nine months ended September 30, 2007 was an expense of $20.6 million, as compared with an expense of $2.7 million for the nine months ended September 30, 2006. The income tax provision for 2006 was impacted by the benefit of tax losses and credits in the U.S. and the distribution of income between the U.S. and foreign sources. For 2007, the income tax provision was impacted primarily by the need for valuation allowances recorded on tax losses and credits generated in the U.S., the German tax rate change that was passed during the third quarter and resulted in additional expense of $2.6 million related to the impact on deferred taxes recorded in that jurisdiction, the distribution of income between U.S. and foreign sources, and other non-recurring discrete items.
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Segment Results of Operations
(dollar amounts in thousands)
Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Sales to external customers Body & Chassis $ 251,764 $ 315,766 $ 834,887 $ 912,440 Fluid 230,164 262,796 733,458 819,472 Asia Pacific 23,531 24,008 69,964 70,917 Consolidated $ 505,459 $ 602,570 $ 1,638,309 $ 1,802,829 Segment profit (loss) Body & Chassis $ (20,737 ) $ 186 $ (9,758 ) $ 15,690 Fluid (5,711 ) (2,515 ) 16,470 14,666 Asia Pacific (2,157 ) (3,209 ) (5,454 ) (8,180 ) Income (loss) before income taxes $ (28,605 ) $ (5,538 ) $ 1,258 $ 22,176Three Months Ended September 30, 2007 Compared with Three Months Ended September 30, 2006
Body & Chassis: Sales increased $64.0 million, or 25.4%, primarily due to the MAPS acquisition, higher unit sales volume and favorable foreign exchange ($12.1 million). Segment profit increased by $20.9 million primarily due to the favorable impact of various cost savings initiatives, higher unit sales, and additional profit from the MAPS acquisition, partially offset by increased material costs.
Fluid: Sales increased $32.6 million, or 14.2%, primarily due to the acquisition of El Jarudo, higher unit sales volumes, and favorable foreign exchange ($8.1 million), partially offset by customer price concessions. Segment loss decreased by $3.2 million, primarily due to the favorable impact of various cost savings initiatives and the acquisition of El Jarudo, partially offset by customer price concessions and increased material costs.
Asia Pacific: Sales increased $0.5 million, or 2.0%, primarily due to favorable foreign exchange, but segment loss increased by $1.1 million as a result of start-up related costs for operations in this region.
Nine Months Ended September 30, 2007 Compared with Nine Months Ended September 30, 2006
Body & Chassis: Sales increased $77.6 million, or 9.3%, primarily due to the MAPS acquisition, higher unit sales volume and favorable foreign exchange ($27.4 million), partially offset by customer price concessions. Segment profit increased by $25.4 million, primarily due to the favorable impact of various cost savings initiatives, the MAPS acquisition, and higher unit sales volumes, partially offset by increased restructuring costs ($5.2 million), material costs and customer price concessions.
Fluid: Sales increased $86.0 million, or 11.7%, due primarily to the full nine months impact of the FHS acquisition, the El Jarudo acquisition, favorable foreign exchange ($25.1 million), and higher unit sales volume, partially offset by customer price concessions. Segment profit decreased $1.8 million primarily due increased material costs and customer price concessions, partially offset by the favorable impact of various cost savings initiatives, the acquisitions, and higher unit sales volumes.
Asia Pacific: Sales increased $1.0 million, or 1.4%, due primarily to favorable foreign exchange. Segment loss increased $2.7 million due primarily to lower unit sales volume.
Restructuring
We continually evaluate alternatives in an effort to align our business with the changing needs of our customers and lower the operating cost of our Company. This may include the realignment of our existing manufacturing capacity, facility closures, or similar actions. See the Notes to the condensed consolidated financial statements for discussion of restructuring activities during the three and nine months ended September 30, 2006 and 2007.
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Liquidity and Capital Resources
Operating Activities: Cash provided by operations in the nine months ended September 30, 2007 was $111.8 million as compared to cash provided by operations of $95.0 million in the nine months ended September 30, 2006. This change was primarily the result of changes in other working capital components, which decreased by $26.3 million primarily due to changes in accounts receivable, accounts payable and accrued liabilities. We anticipate that cash flows from operations for the next twelve months will be positive and will exceed our projected capital expenditures and working capital needs.
Investing Activities: Cash used in investing activities was $212.1 million in the nine months ended September 30, 2007, primarily consisting of acquisition cost of $148.3 million related to the MAPS and El Jarudo transactions and capital spending of $69.6 million partially offset by gross proceeds of $4.8 million from the sale-leaseback transaction, as compared to $258.5 million usage in the nine months ended September 30, 2006, which primarily consisted of acquisition costs of $201.6 million related to the acquisition of FHS and $55.7 million of capital spending. We anticipate that we will spend approximately $95 million on capital expenditures in the year ending December 31, 2007.
Financing Activities: Cash provided by financing activities in the nine months ended September 30, 2007 was $88.8 million, which consisted primarily of proceeds from issuance of acquisition-related debt of $60.0 million, a net increase in short term debt of $34.2 million, and equity contributions of $30.0 million, partially offset by $32.3 million of normal debt payments and voluntary prepayments on our term loans and $2.6 million of debt issuance costs. Cash provided by financing activities in the nine months ended September 30, 2006 was $185.8 million, which consisted primarily of proceeds from issuance of acquisition-related debt of $214.9 million, partially offset by payment of $4.8 million of debt issuance costs and $23.8 million principal payments on long-term debt.
The Company is significantly leveraged. As of September 30, 2007, we had outstanding $1,167.4 million in aggregate indebtedness, with an additional $72.4 million of borrowing capacity available under our revolving credit facility (after giving effect to $21.9 million of outstanding letters of credit). Our future liquidity requirements will likely be significant, primarily due to debt service obligations. Future debt service obligations will include required prepayments from annual excess cash flows, as defined, under our senior credit agreement, which would be due five days after filing of our Form 10-K or in connection with specific transactions, such as certain asset sales and the incurrence of debt not permitted under the senior credit agreement.
Our compliance with certain of the covenants contained in the indentures governing the notes and in our senior credit agreement is determined based on financial ratios that are derived using our reported EBITDA, as adjusted for unusual items and certain other contingencies described in those agreements. The breach of such covenants in our senior credit agreement could result in a default under that agreement and the lenders could elect to declare all amounts borrowed due and payable. Any such acceleration would also result in a default under our indentures. Additionally, under our debt agreements, our ability to engage in activities such as incurring additional indebtedness, making investments, and paying dividends is limited, with exceptions that are either partially tied to similar financial ratios (in the case of the notes indentures) or are based on negotiated carveouts and baskets (in the case of the credit agreement). We refer to EBITDA as adjusted under the indentures as Indentures EBITDA and EBITDA as adjusted under the senior credit agreement as Consolidated EBITDA.
We believe that the inclusion of supplementary adjustments to EBITDA applied in presenting Consolidated EBITDA are appropriate to provide additional information to investors to demonstrate compliance with our financing covenants. However, EBITDA and Consolidated EBITDA are not recognized terms under GAAP and do not purport to be alternatives to net income as a measure of operating performance. Additionally, EBITDA and Consolidated EBITDA are not intended to be measures of free cash flow for management’s discretionary use, as they do not consider certain cash requirements such as interest payments, tax payments, debt service requirements, and capital expenditures. Because not all companies use identical calculations, these presentations of EBITDA and Consolidated EBITDA may not be comparable to similarly titled measures of other companies.
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The adjustments to EBITDA in determining covenant compliance under the credit agreement are as follows:
(1) Unrealized foreign exchange gain on indebtedness related to 2004 Acquisition. (2) A write-up of inventory to fair value at the date of acquisitions. (3) Transition and integration costs related to the Acquisition of FHS. (4) Product rework and associated costs. (5) Pro Forma adjustments to FHS’s reported EBITDA for the period from January 1, 2006 to February 6, 2006. (6) Pro Forma adjustments to El Jarudo’s reported EBITDA for the period from January 1, 2007 to March 31, 2007. (7) Pro Forma adjustments to MAPS reported EBITDA for the period from July 1, 2007 to August 31, 2007 and January 1, 2007 to August 31, 2007 for the three and nine months ended September 30, 2007, respectively. (8) The Company’s share of earnings in one of its joint ventures. (9) The Company’s share of EBITDA in its joint ventures.Three Months Ended
September 30, Nine Months Ended
September 30, 2006 2007 2006 2007 Net income (loss) $ (27.0 ) $ (12.8 ) $ (1.5 ) $ 1.6 Provision for income tax expense (benefit) (1.6 ) 7.2 2.7 20.6 Interest expense, net of interest income 22.7 22.0 64.9 64.9 Depreciation and amortization 36.0 34.3 103.8 95.5 EBITDA $ 30.1 $ 50.7 $ 169.9 $ 182.6 Restructuring 9.1 5.6 15.1 19.4 Foreign exchange gain(1) (0.1 ) — (5.2 ) (0.5 ) Inventory write-up(2) — 1.9 2.1 1.9 Transition and integration costs(3) 0.3 — 1.2 — Product remediation(4) 2.1 — 2.1 — 41.5 58.2 185.2 203.4 Pro Forma adjustments related to FHS(5) — — 4.4 — Pro Forma adjustments related to El Jarudo(6) — — — 1.7 Pro Forma adjustments related to MAPS(7) — 5.9 — 31.4 Equity earnings in joint venture(8) 0.6 0.1 0.2 (1.4 ) EBITDA earnings in joint ventures(9) — 2.0 — 9.9 Consolidated EBITDA $ 42.1 $ 66.2 $ 189.8 $ 245.029
Our covenant levels and ratios for the four quarters ended September 30, 2007 are as follows:
Covenant Level
at September 30,
2007 Covenant
Thresholds Senior Credit Facilities Senior Secured Debt to Consolidated EBITDA ratio 1.9 to 1.0 ≤ 3.3 to 1.0 Maximum net debt to Consolidated EBITDA ratio 3.6 to 1.0 ≤ 4.0 to 1.0 Indentures Consolidated Coverage Ratio 3.7 to 1.0 ≥ 2.0 to 1.0Recent Accounting Pronouncements
See Note 1 to the condensed consolidated financial statements included elsewhere in this Form 10-Q.
Forward-Looking Statements
This report includes what the Company believes are ‘‘forward-looking statements’’ as that term is defined under the Private Securities Litigation Reform Act of 1995. These forward-looking statements include statements concerning our plans, objectives, goals, strategies, future events, future revenue or performance, capital expenditures, financing needs, plans or intentions relating to acquisitions, business trends, and other information that is not historical information. When used in this report, the words ‘‘estimates,’’ ‘‘expects,’’ ‘‘anticipates,’’ ‘‘projects,’’ ‘‘plans,’’ ‘‘intends,’’ ‘‘believes,’’ ‘‘forecasts,’’ or future or conditional verbs, such as ‘‘will,’’ ‘‘should,’’ ‘‘could, ‘‘ or ‘‘may,’’ and variations of such words or similar expressions are intended to identify forward-looking statements. All forward-looking statements, including, without limitation, management’s examination of historical operating trends and data are based upon our current expectations and various assumptions. Our expectations, beliefs, and projections are expressed in good faith and we believe there is a reasonable basis for them. However, we cannot assure you that these expectations, beliefs, and projections will be achieved.
Such risks, uncertainties, and other important factors include, among others: our substantial leverage; limitations on flexibility in operating our business contained in our debt agreements; our dependence on the automotive industry; availability and cost of raw materials; our dependence on certain major customers; competition in our industry; sovereign and other risks related to our conducting operations outside the United States; the uncertainty of our ability to achieve expected cost reduction savings; our exposure to product liability and warranty claims; labor conditions; our vulnerability to rising interest rates; our ability to meet our customers’ needs for new and improved products in a timely manner; our ability to attract and retain key personnel; the possibility that our owners’ interests will conflict with yours; our recent status as a stand-alone company; our legal rights to our intellectual property portfolio; our underfunded pension plans; environmental and other regulation; and the possibility that our acquisition strategy will not be successful. There may be other factors that may cause our actual results to differ materially from the forward-looking statements.
All forward-looking statements attributable to us or persons acting on our behalf apply only as of the date of this report and are expressly qualified in their entirety by the cautionary statements included in this report. We undertake no obligation to update or revise forward-looking statements to reflect events or circumstances that arise after the date made or to reflect the occurrence of unanticipated events.
Item 3. Quantitative and Qualitative Disclosures About Market Risk
Interest Rate and Currency Exchange Risk
We are exposed to fluctuations in interest rates and currency exchange rates. We actively monitor our exposure to risk from changes in foreign currency exchange rates and interest rates through the use of derivative financial instruments in accordance with management’s guidelines. We do not enter into derivative instruments for trading purposes.
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As of September 30, 2007, we had $556.2 million of variable rate debt. A 1% increase in the average interest rate would increase future interest expense by approximately $2.8 million per year, after considering the effects of the interest rate swap contracts, which were used to manage cash flow fluctuations of certain variable rate debt due to changes in market interest rates. Interest rate swap contracts which fix the interest payments of certain variable rate debt instruments or fix the market rate component of anticipated fixed rate debt instruments are accounted for as cash flow hedges.
As of September 30, 2007, interest rate swap contracts representing $272.6 million of notional amount were outstanding with maturity dates of December, 2010 through December, 2011. These contracts modify the variable rate characteristics of the Company’s variable rate debt instruments, which are generally set at three-month USD LIBOR rates or Canadian Dollar Bankers Acceptance Rates. Of the above $245.6 million of notional amount pertains to the swap of USD denominated debt fixed at 5.764% and $27.0 million pertains to Canadian dollar denominated debt fixed at 4.91%. The fair market value of all outstanding interest rate swap contracts is subject to changes in value due to changes in interest rates. As of September 30, 2007, the fair market value of $(9.9) million of these swaps were recorded in other long-term liabilities and the same amount of net losses were recorded in accumulated other comprehensive income (loss).
As part of the MAPS acquisition we acquired an interest rate swap contract that they had previously entered into to manage the cash flow fluctuations of variable rate debt. This contract modifies the variable rate characteristics of its variable rate debt instrument, which is set at six-month Euribor rates. As of September 30, 2007 the contract had a notional amount of €10.0 million outstanding at a fixed rate of 4.14% with a maturity date of September 2013.
The Company uses forward foreign exchange contracts to reduce the effect of fluctuations in foreign exchange rates on Term Loan B, a U.S. dollar denominated obligation of our Canadian subsidiary, the portion of our Euro Term Loan E and short-term, foreign currency denominated intercompany transactions. Gains and losses on the derivative instruments are intended to offset gains and losses on the hedged transaction in an effort to reduce the earnings volatility resulting from fluctuations in foreign exchange rates. The currencies hedged by these arrangements are the Canadian Dollar, Euro and Brazilian Real.
The Company also uses forward foreign exchange contracts to hedge the Mexican peso to reduce the effect of fluctuations in foreign exchange rates on a portion of the forecasted operating expenses of our Mexican facilities. As of September 30, 2007, forward foreign exchange contracts representing $11.1 million of notional amount were outstanding with maturities of less than twelve months and the fair market value of these contracts was approximately $0.2 million. A 10% strengthening of the U.S. dollar relative to the Mexican peso would result in a decrease of $1.2 million in the fair market value of these contracts. A 10% weakening of the U.S. dollar relative to the Mexican peso would result in an increase of $1.0 million in the fair market value of these contracts.
The Company has exposure to the prices of commodities in the procurement of certain raw materials. The primary purpose of the Company’s commodity price hedging activities is to manage the volatility associated with these forecasted purchases. The Company primarily utilizes forward contracts with maturities of less than 24 months. These instruments are intended to offset the effect of changes in commodity prices on forecasted inventory purchases. As of September 30, 2007, commodity contracts representing $4.7 million of notional amount were outstanding with a fair market value of approximately $(0.2) million. A 10% change in the equivalent commodity price would result in a change of $0.5 million in the fair market value of these contracts.
Item 4. Controls and Procedures.
Based on their evaluation as of September 30, 2007, our principal executive officer and principal financial officer have concluded that the Company’s disclosure controls and procedures (as defined by Rules 13a-15(e) and 15d-15(e) under the Securities and Exchange Act of 1934 (the ‘‘Exchange Act’’)) are effective to ensure that information required to be disclosed by the Company in reports that it files or submits under the Exchange Act is recorded, processed, summarized, and reported within the time periods specified in Securities and Exchange Commission rules and forms.
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There have been no changes in the Company’s internal control over financial reporting during the quarter ended September 30, 2007 that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.
PART II — OTHER INFORMATION
Item 1. Legal Proceedings.
The Company is periodically involved in claims, litigation and various legal matters that arise in the ordinary course of business. In addition, the Company conducts and monitors environmental investigations and remedial actions at certain locations. Each of these matters is subject to various uncertainties, and some of these matters may be resolved unfavorably with respect to the Company. A reserve estimate is established for each matter and updated as additional information becomes available. We do not believe that the ultimate resolution of any of these matters will have a material adverse effect on our financial condition, results of operations, or cash flows.
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Item 6. Exhibits
The exhibits listed on the ‘‘Index to Exhibits’’ are filed with this Form 10-Q or incorporated by reference as set forth below.
INDEX TO EXHIBITS
* Filed herewithExhibit No. Description of Exhibit 31 .1* Certification of James S. McElya, Chief Executive Officer, pursuant to Rule 13a-14(a)/15d-14(a), as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 31 .2* Certification of Allen J. Campbell, Chief Financial Officer, pursuant to Rule 13a-14(a)/15d-14(a), as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 32 .1* Certification of James S. McElya, Chief Executive Officer, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 32 .2* Certification of Allen J. Campbell, Chief Financial Officer, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 200233
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
COOPER-STANDARD HOLDINGS INC. November 14, 2007 /s/ James S. McElya Date James S. McElya
Chief Executive Officer and Director
(Principal Executive Officer) November 14, 2007 /s/ Allen J. Campbell Date Allen J. Campbell
Chief Financial Officer
(Principal Financial Officer) November 14, 2007 /s/ Helen T. Yantz Date Helen T. Yantz
Controller
(Principal Accounting Officer)
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