FORM 10-Q UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the Quarterly Period Ended December 23, 2001 -------------------------------------------------- Commission File Number: 0-23400 DT INDUSTRIES, INC. -------------------------------------------------------------------------------- (Exact name of registrant as specified in its charter) Delaware 44-0537828 --------------------------------- ------------------------- (State or other jurisdiction of (I.R.S. Employer incorporation or organization) Identification No.) 907 West Fifth Street, Dayton, Ohio 45407 -------------------------------------------------------------------------------- (Address of principal executive offices) (Zip Code) (937) 586-5600 -------------------------------------------------------------------------------- (Registrant's telephone number, including area code) -------------------------------------------------------------------------------- (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No ----- ----- The number of shares of Common Stock, $0.01 par value, of the registrant outstanding as of February 1, 2002 was 10,387,274. DT INDUSTRIES, INC. INDEX PAGE 1 -------------------------------------------------------------------------------- Page Number Part I Financial Information Item 1. Financial Statements (Unaudited) Consolidated Balance Sheets at December 23, 2001 and June 24, 2001 2 Consolidated Statement of Operations for the three and six months ended December 23, 2001 and December 24, 2000 3 Consolidated Statement of Changes in Stockholders' Equity for the six months ended December 23, 2001 4 Consolidated Statement of Cash Flows for the six months ended December 23, 2001 and December 24, 2000 5 Notes to Consolidated Financial Statements 6-13 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 14-24 Item 3. Quantitative and Qualitative Disclosures About Market Risk 24 Part II Other Information Item 1. Legal Proceedings 25 Item 3. Defaults upon Senior Securities 25 Item 4. Submission of Matters to Vote of Security Holders 25 Item 6. Exhibits and Reports on Form 8-K 26 Signature DT INDUSTRIES, INC. PART I. FINANCIAL INFORMATION ITEM 1. FINANCIAL STATEMENTS CONSOLIDATED BALANCE SHEETS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 2 -------------------------------------------------------------------------------- December 23, June 24, 2001 2001 ------------ --------- ASSETS Current assets: Cash and cash equivalents $ 5,575 $ 5,505 Accounts receivable, net 83,691 70,774 Costs and estimated earnings in excess of amounts billed on uncompleted contracts 56,615 92,000 Inventories, net 30,881 40,865 Prepaid expenses and other 11,015 12,497 ------------ --------- Total current assets 187,777 221,641 Property, plant and equipment, net 47,051 62,463 Goodwill, net 124,001 123,767 Other assets, net 9,720 6,830 ------------ --------- $ 368,549 $ 414,701 ============ ========= LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities: Senior secured term and revolving credit facility (Note 4) $ 97,213 $ 35,500 Current portion of other long-term debt 425 651 Accounts payable 20,063 40,917 Customer advances 34,011 25,651 Accrued liabilities 28,516 37,143 ------------ --------- Total current liabilities 180,228 139,862 ------------ --------- Senior secured term and revolving credit facility (Note 4) -- 89,643 Other long-term debt 6,515 6,928 Other long-term liabilities 4,395 3,778 ------------ --------- Total long-term obligations 10,910 100,349 ------------ --------- Commitments and contingencies (See Note 10) Company-obligated, mandatorily redeemable convertible preferred securities of subsidiary DT Capital Trust holding solely convertible junior subordinated debentures of the Company 83,557 80,652 ------------ --------- Stockholders' equity: Preferred stock, $0.01 par value; 1,500,000 shares authorized; no shares issued and outstanding Common stock, $0.01 par value; 100,000,000 shares authorized; 10,387,274 and 10,337,274 shares issued and outstanding at December 23, 2001 and June 24, 2001, respectively 113 113 Additional paid-in capital 126,820 127,853 Accumulated deficit (7,214) (6,965) Cumulative translation adjustment (2,057) (2,058) Unearned portion of restricted stock (740) (661) Less - Treasury stock (988,488 and 1,038,488 shares at December 23, 2001 and June 24, 2001, respectively), at cost (23,068) (24,444) ------------ --------- Total stockholders' equity 93,854 93,838 ------------ --------- $ 368,549 $ 414,701 ============ ========= See accompanying Notes to Consolidated Financial Statements. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS CONSOLIDATED STATEMENT OF OPERATIONS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 3 -------------------------------------------------------------------------------- Three months ended Six months ended December 23, December 24, December 23, December 24, 2001 2000 2001 2000 ------------ ------------ ------------ ------------ Net sales $ 88,104 $ 131,425 $ 188,588 $ 247,876 Cost of sales 70,488 106,750 149,989 203,197 ------------ ------------ ------------ ------------ Gross profit 17,616 24,675 38,599 44,679 Selling, general and administrative expenses 13,176 19,875 28,192 39,596 Restructuring charges (Note 11) 1,521 -- 1,521 -- ------------ ------------ ------------ ------------ Operating income 2,919 4,800 8,886 5,083 Interest expense 3,198 4,218 6,365 7,679 Accrued dividends on Company- obligated, mandatorily redeemable convertible preferred securities of subsidiary DT Capital Trust holding solely convertible junior subordinated debentures of the Company, at 7.16% per annum 1,465 1,365 2,905 2,707 ------------ ------------ ------------ ------------ Loss before provision (benefit) for income taxes (1,744) (783) (384) (5,303) Provision (benefit) for income taxes (636) 146 (135) (1,250) ------------ ------------ ------------ ------------ Net loss $ (1,108) $ (929) $ (249) $ (4,053) ============ ============ ============ ============ Net loss per common share: Basic $ (0.11) $ (0.09) $ (0.02) $ (0.40) Diluted $ (0.11) $ (0.09) $ (0.02) $ (0.40) ============ ============ ============ ============ Weighted average common shares outstanding: Basic 10,387,274 10,107,274 10,363,922 10,107,274 Diluted 10,387,274 10,107,274 10,363,922 10,107,274 ============ ============ ============ ============ See accompanying Notes to Consolidated Financial Statements. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS CONSOLIDATED STATEMENT OF CHANGES IN STOCKHOLDERS' EQUITY FOR THE SIX MONTHS ENDED DECEMBER 23, 2001 (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 4 -------------------------------------------------------------------------------- Accumulated Unearned other Additional portion of Accumulated comprehensive Common paid-in Treasury restricted deficit loss stock capital stock stock Total ----------- ------------- ------- ---------- -------- ---------- ---------- Balance, June 24, 2001 $ (6,965) $ (2,058) $ 113 $ 127,853 $(24,444) $ (661) $ 93,838 Comprehensive loss: Net loss (249) Foreign currency translation 1 Total comprehensive loss (248) Issuance of 50,000 shares of restricted stock (1,064) 1,376 (312) -- Amortization of earned portion of restricted stock 233 233 Payment on stock subscriptions receivable 31 31 ----------- ------------- ------- ---------- -------- ---------- ---------- Balance, December 23, 2001 $ (7,214) $ (2,057) $ 113 $ 126,820 $(23,068) $ (740) $ 93,854 =========== ============= ======= ========== ======== ========== ========== See accompanying Notes to Consolidated Financial Statements. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS CONSOLIDATED STATEMENT OF CASH FLOWS (DOLLARS IN THOUSANDS) (UNAUDITED) PAGE 5 -------------------------------------------------------------------------------- Six Months Ended December 23, December 24, 2001 2000 ------------ ------------ CASH FLOWS FROM OPERATING ACTIVITIES: Net loss $ (249) $ (4,053) Adjustments to reconcile net loss to net cash provided (used) by operating activities: Depreciation 3,238 4,862 Amortization 1,655 3,452 Other 240 -- (Increase) decrease in current assets, excluding the effect of dispositions: Accounts receivable (18,324) 5,404 Costs and earnings in excess of amounts billed 35,384 (23,526) Inventories 4,063 (6,365) Prepaid expenses and other 1,641 (2,966) Increase (decrease) in current liabilities, excluding the effect of dispositions: Accounts payable (16,976) (3,966) Customer advances 8,439 12,251 Accrued liabilities (8,115) (4,289) Other -- 149 ------------ ------------ Net cash provided (used) by operating activities 10,996 (19,047) ------------ ------------ CASH FLOWS FROM INVESTING ACTIVITIES: Proceeds from the sale of assets 18,811 -- Capital expenditures (930) (1,799) ------------ ------------ Net cash provided (used) by investing activities 17,881 (1,799) ------------ ------------ CASH FLOWS FROM FINANCING ACTIVITIES: Net borrowings (paydowns) on revolving loans (26,578) 19,460 Payments on borrowings (2,848) (717) Payment of financing costs (2,795) (808) Deferral of dividends on convertible preferred securities 2,905 2,707 Net proceeds from equity transactions 31 72 ------------ ------------ Net cash provided (used) by financing activities (29,285) 20,714 ------------ ------------ Effect of exchange rate changes 478 (29) ------------ ------------ Net increase (decrease) in cash 70 (161) Cash and cash equivalents at beginning of period 5,505 8,705 ------------ ------------ Cash and cash equivalents at end of period $ 5,575 $ 8,544 ============ ============ See accompanying Notes to Consolidated Financial Statements. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 6 -------------------------------------------------------------------------------- 1. UNAUDITED CONSOLIDATED FINANCIAL STATEMENTS The accompanying unaudited consolidated financial statements of DT Industries, Inc. (DTI or the Company) have been prepared in accordance with the instructions for Form 10-Q and do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. However, in the opinion of management, the information includes all adjustments, consisting only of normal recurring adjustments, necessary for a fair presentation of the results of operations for the periods presented. Operating results for any quarter are not necessarily indicative of the results for any other quarter or for the full year. These statements should be read in conjunction with the consolidated financial statements and notes to the consolidated financial statements included in the Company's Form 10-K Annual Report for the fiscal year ended June 24, 2001. During the second quarter of fiscal 2002, the Company changed its policy regarding the classification of unpaid progress billings on the balance sheet. Under the new policy, unpaid progress billings are now included in accounts receivable but were previously included in costs and estimated earnings in excess of amounts billed on uncompleted contracts on the balance sheet. As a result of this change in policy, a reclassification of $25,859 was made to the June 24, 2001 balance sheet which increased accounts receivable and decreased costs and estimated earnings in excess of amounts billed on uncompleted contracts. Certain other reclassifications have been made to prior year financial statements for comparative purposes. These reclassifications had no effect on net income (loss). 2. PRINCIPLES OF CONSOLIDATION The consolidated financial statements include the accounts of the Company and its wholly-owned subsidiaries. All significant intercompany transactions and balances have been eliminated. The accounts of the Company's foreign subsidiaries are maintained in their respective local currencies. The accompanying consolidated financial statements have been translated and adjusted to reflect U.S. dollars in accordance with accounting principles generally accepted in the United States. 3. ASSET SALES In the six months ended December 23, 2001, the Company sold substantially all of the assets of three business units. The following table summarizes certain information regarding these sales: NET CASH LOSS DATE OF SALE BUSINESS PROCEEDS ON DISPOSAL -------------- --------------------------------------- ---------- ----------- June 2001 Detroit Tool Metal Products Co. (DTMP) $ 14,250 $ (1,618) July 2001 Scheu & Kniss 3,939 (6,200) October 2001 Hansford Parts and Products (HPP) 622 -- ---------- ----------- $ 18,811 $ (7,818) ========== =========== The losses associated with the sale of these business units were recognized in the fourth quarter of fiscal 2001. The combined net sales of DTMP and HPP (Other business segment) for the three and six months ended December 24, 2000 were $9,026 and $18,309, respectively. The DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 7 -------------------------------------------------------------------------------- combined operating profit for DTMP and HPP for the three and six months ended December 24, 2000 was $333 and $735, respectively. The net sales of Scheu & Kniss (Packaging business segment) for the three and six months ended December 24, 2000 were $1,471 and $2,896, respectively. The operating loss for Scheu & Kniss for the three and six months ended December 24, 2000 was $(43) and $(62), respectively. 4. FINANCING As of December 23, 2001 and June 24, 2001, long-term debt consisted of the following: December 23, June 24, 2001 2001 ------------ ----------- Term and revolving loans under senior secured credit facility: Term loan $ 7,632 $ 9,888 Revolving loans 89,581 115,255 Foreign currency denominated debt 1,413 1,459 Other long-term debt 5,527 6,120 ------------ ----------- 104,153 132,722 Less - senior secured credit facility maturing July 2, 2002 97,213 35,500 Less - current portion of other long-term debt 425 651 ------------ ----------- Long-term debt $ 6,515 $ 96,571 ============ =========== The Company's senior credit facility includes a $99,217 revolving credit facility and a $7,632 term credit facility and matures on July 2, 2002. Borrowings under the credit facility were subject to interest at floating rates based on the prime rate plus 3% for domestic borrowings and the Eurodollar rate plus 6% on foreign currency borrowings through December 31, 2001. Effective December 31, 2001, the prime rate increment increased to 3.5% and the Eurodollar rate increment increased to 6.5%. Borrowings under the credit facility are secured by substantially all of the assets of DTI and its domestic subsidiaries. Total borrowing availability under the credit facility as of December 23, 2001 was $6,599. As a result of its financial performance in the second quarter of fiscal 2002, the Company is in default of the minimum trailing twelve-month EBITDA and maximum funded debt to EBITDA financial covenants under its senior credit agreement and another agreement. The Company has obtained a temporary waiver from its lenders of such defaults and expects to obtain from its lenders a permanent waiver of such defaults. If, however, the Company fails to obtain a permanent waiver of such defaults, the lenders could accelerate their debt, $80.3 million of which was outstanding as of January 30, 2002 under the senior credit agreement, due to such defaults. If the lenders were to accelerate their indebtedness, there can be no assurance that the Company would be able to locate alternative sources of financing. In August 2001, the Company extended the senior credit facility, which was scheduled to mature on July 2, 2001, through an amendment to the term and revolving loan agreement. The amended agreement requires the following principal pre-payments on the term and revolving loan agreements: o $35,500 in scheduled principal pre-payments from August 2001 through June 2002; DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 8 -------------------------------------------------------------------------------- o the use of 80-100% of the proceeds from the sale of assets by the Company or its subsidiaries to reduce the principal balance of the term and revolving loan agreements; and o the use of 30% of the cash receipts of a specified contract to reduce the principal balance of the term and revolving loan agreements, estimated to be approximately $8,500 assuming the contract cash receipts are received in fiscal 2002. To date, the Company has made all required payments under the amended agreement. As of January 30, 2002, the Company's total commitment under the term and revolving senior credit facility that expires on July 2, 2002 was approximately $101,000. Because the Company's senior credit facility matures on July 2, 2002, borrowings of $97,213 under this facility have been presented within current liabilities in the Company's December 23, 2001 consolidated balance sheet. To meet its liquidity needs, the Company is, as previously disclosed in the Company's most recent Form 10-K and previous Form 10-Q, engaged in active discussions to refinance its senior credit facility that expires on July 2, 2002. As part of this refinancing, the Company is also actively exploring restructuring its Company-obligated, Mandatorily Redeemable Convertible Preferred Securities of subsidiary DT Capital Trust holding solely Convertible Junior Subordinated Debentures of the Company (Convertible Preferred Securities) and raising additional equity. The Company expects to consummate this refinancing prior to the maturity of the senior credit facility on July 2, 2002. However, there can be no assurance that such refinancing will be completed by this date due to a number of factors, including the Company's operating performance, general economic conditions and market conditions. See Item 2, Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources. 5. CONVERTIBLE PREFERRED SECURITIES On June 12, 1997, the Company completed a private placement to institutional investors of 1,400,000 7.16% Convertible Preferred Securities (liquidation preference of $50 per Convertible Preferred Security). The placement was made through the Company's wholly owned subsidiary, DT Capital Trust (Trust), a Delaware business trust. The securities represent undivided beneficial ownership interests in the Trust. The sole asset of the Trust is the $72,165 aggregate principal amount of the 7.16% Convertible Junior Subordinated Deferrable Interest Debentures Due 2012 of the Company, which were acquired by the Trust with the proceeds from the offering as well as the sale of Common Securities of the Trust to the Company. The Company's obligations under the Convertible Junior Subordinated Debentures, the Indenture pursuant to which they were issued, the Amended and Restated Declaration of Trust of the Trust and the Guarantee of DTI, taken together, constitute a full and unconditional guarantee by DTI of amounts due on the Convertible Preferred Securities. The Convertible Preferred Securities are convertible at the option of the holders at any time into the common stock of DTI at an effective conversion price of $38.75 per share, are redeemable at DTI's option after June 1, 2000 and are mandatorily redeemable in 2012. The net proceeds of the offering of approximately $67,750 were used by DTI to retire indebtedness. The Company elected in September 1999 to defer interest payments on the Convertible Junior Subordinated Debentures for up to five years. As a result, quarterly distributions on the Convertible Preferred Securities have also been deferred and DTI will not declare or pay dividends on its common stock. Dividends on the Convertible Preferred Securities in the amount of $13,557 have been deferred and accrued as of December 23, 2001 and are included in the principal amount of the securities. As part of its refinancing efforts, the Company is actively exploring restructuring the Convertible Preferred Securities. See Note 4, Financing, above and Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 9 -------------------------------------------------------------------------------- 6. BUSINESS SEGMENTS Financial information for the Company's reportable segments consisted of the following: Three Months Ended Six Months Ended December 23, December 24, December 23, December 24, 2001 2000 2001 2000 ------------ ------------ ------------ ------------ Net sales Automation $ 72,633 $ 97,511 $ 154,139 $ 181,868 Packaging 15,241 24,888 33,657 47,699 Other 230 9,026 792 18,309 ------------ ------------ ------------ ------------ Consolidated total $ 88,104 $ 131,425 $ 188,588 $ 247,876 ============ ============ ============ ============ December 23, 2001 June 24, 2001 ----------------- ------------- Total assets Automation $ 270,674 $ 298,020 Packaging 83,704 80,998 Other -- 23,401 Corporate 14,171 12,282 ----------- --------- Consolidated total $ 368,549 $ 414,701 =========== ========= In the six months ended December 23, 2001, the Company sold substantially all of the assets of the Scheu & Kniss division in the Packaging segment and DTMP and HPP in the Other business segment. See Note 3. The reconciliation of segment operating income (loss) to consolidated income (loss) before income taxes consisted of the following: Three Months Ended Six Months Ended December 23, December 24, December 23, December 24, 2001 2000 2001 2000 ------------ ------------ ------------ ------------ Automation $ 4,126 $ 9,309 $ 11,275 $ 12,324 Packaging (1,085) (1,458) (547) (2,564) ------------ ------------ ------------ ------------ Operating income for reportable segments 3,041 7,851 10,728 9,760 Operating income for other businesses (37) 333 (106) 735 Corporate (85) (3,384) (1,736) (5,412) Interest expense (3,198) (4,218) (6,365) (7,679) Accrued dividends on Company-obligated, mandatorily redeemable convertible preferred securities (1,465) (1,365) (2,905) (2,707) ------------ ------------ ------------ ------------ Consolidated loss before income taxes $ (1,744) $ (783) $ (384) $ (5,303) ============ ============ ============ ============ Corporate operating loss in both the three and six months ended December 24, 2000 includes approximately $1,800 of non-recurring legal, professional and severance costs as a result of the accounting errors discovered in fiscal 2000 at Kalish and Sencorp. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 10 -------------------------------------------------------------------------------- 7. SUPPLEMENTAL BALANCE SHEET INFORMATION December 23, 2001 June 24, 2001 -------------------- ----------------- Inventories, net: Raw materials $ 22,594 $ 26,778 Work in process 11,992 18,549 Finished goods 4,799 6,090 Less provision for excess and obsolete inventories (8,504) (10,552) ----------- ----------- $ 30,881 $ 40,865 =========== =========== December 23, 2001 June 24, 2001 -------------------- ----------------- Accrued liabilities: Accrued employee compensation and benefits $ 10,164 $ 13,570 Accrued warranty 3,021 3,244 Restructuring accrual 2,262 2,879 Other 13,069 17,450 ----------- ----------- $ 28,516 $ 37,143 =========== =========== 8. STOCK PLANS During the first quarter of fiscal 2002, the Company issued 50,000 shares of restricted common stock of the Company with four-year vesting periods. Upon issuance of the restricted shares, unearned compensation expense equivalent to the market value at the date of grant was charged to Stockholders' Equity and will be amortized to expense over the vesting period. The lapsing of restrictions on these shares will be accelerated in certain circumstances, one of which is a change in control of the Company. 9. ACCOUNTING PRONOUNCEMENTS In June 2001, the FASB approved Statement of Financial Accounting Standards No. 141, "Business Combinations" (SFAS 141) and Statement of Financial Accounting Standards No. 142, "Goodwill and Other Intangible Assets" (SFAS 142). SFAS 141 addresses financial accounting and reporting for business combinations. The most significant impact of SFAS 141 is that the purchase method of accounting must be used for all business combinations initiated after June 30, 2001 and that specific criteria are provided for recognizing intangible assets apart from goodwill. SFAS 141 is effective for all fiscal years beginning after June 30, 2001. Adoption of SFAS 141 will not have a material impact on the Company's financial position or results of operation. SFAS 142 addresses the financial accounting and reporting for goodwill and other intangible assets subsequent to their initial recognition. Among the new requirements of SFAS 142 are: o Goodwill and indefinite-lived intangible assets will no longer be amortized; o Goodwill and indefinite-lived intangible assets will be tested for impairment at the reporting unit level annually; o The amortization period of intangible assets that have finite lives will no longer be limited to 40 years; and o Additional financial statement disclosures about goodwill and intangible assets will be required. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 11 -------------------------------------------------------------------------------- SFAS 142 is effective for fiscal years beginning after December 15, 2001, however, early adoption is permitted in certain instances. In the first quarter of 2002 the Company elected to early adopt the provisions of SFAS 142. The following tables summarizes the Company's intangible assets at December 23, 2001: Gross Carrying Accumulated Amount Amortization -------- ------------ AMORTIZED INTANGIBLE ASSET Unpatented technology $ 582 $ 252 The amortization expense related to the intangible asset was $29 and $58 for the three and six months ended December 23, 2001, respectively, as well as for the three and six months ended December 24, 2000. Amortization expense is expected to be $116 for each of the fiscal years 2002, 2003, 2004 and $44 for fiscal year 2005. The intangible asset is held by a foreign subsidiary and the gross carrying amount, accumulated amortization and amortization expense will vary depending on the prevailing foreign currency exchange rate. The changes in the carrying amount of goodwill for the six months ended December 23, 2001 are as follows: Automation Packaging Goodwill Segment Segment Total ---------------------------------- ------------- ------------- ------------- Balance as of June 24, 2001 $ 95,458 $ 28,309 $ 123,767 Foreign currency translation 103 131 234 ------------- ------------- ------------- Balance as of December 23, 2001 $ 95,561 $ 28,440 $ 124,001 ============= ============= ============= The carrying value of goodwill is assessed for recoverability by management based on an analysis of future expected cash flows from the underlying operations of the Company. During the fourth quarter of the fiscal year ended June 24, 2001, management determined that the goodwill recorded for certain subsidiaries had been impaired and recorded an impairment charge of $38,219. The write-down of goodwill was primarily a result of a continued decline in the financial results of certain subsidiaries and management assumptions regarding future performance and strategic planning. The Company calculated the present value of expected cash flows to determine the fair value of the subsidiaries using a discount rate of 12%, which represents the weighted cost of capital. Included in the goodwill write-down was a full impairment charge of $5,943 related to the Stokes division. This charge was based on a sales price outlined in a letter of intent to sell such division, which established fair value of the division based on a current transaction. The net loss on the disposal of Scheu & Kniss included a full impairment of the related goodwill of $5,018. Management will continue to assess the recoverability of the carrying value of goodwill on an annual basis. DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 12 -------------------------------------------------------------------------------- The following table summarizes the effect of adoption of SFAS 142 on net income (loss) and earnings (loss) per share: For the three months ended December 23, 2001 December 24, 2000 ----------------- ----------------- Reported net loss $ (1,108) $ (929) Add back: Goodwill amortization (net of tax) -- 1,166 ----------------- ----------------- Adjusted net income (loss) $ (1,108) $ 237 ================= ================= BASIC AND DILUTED LOSS PER SHARE: Reported net loss $ (0.11) $ (0.09) Add back: Goodwill amortization (net of tax) -- 0.12 ----------------- ----------------- Adjusted net income (loss) $ (0.11) $ 0.03 ================= ================= For the six months ended December 23, 2001 December 24, 2000 ----------------- ----------------- Reported net loss $ (249) $ (4,053) Add back: Goodwill amortization (net of tax) -- 2,370 ----------------- ----------------- Adjusted net loss $ (249) $ (1,683) ================= ================= BASIC AND DILUTED LOSS PER SHARE: Reported net loss $ (0.02) $ (0.40) Add back: Goodwill amortization (net of tax) -- 0.24 ----------------- ----------------- Adjusted net loss $ (0.02) $ (0.16) ================= ================= 10. COMMITMENTS AND CONTINGENCIES The Company is involved in legal proceedings, including a Securities Action, as previously described in Part 1, "Item 3. Legal Proceedings" of the Company's Annual Report on Form 10-K for the fiscal year ended June 24, 2001. Since the end of the fiscal year ended June 24, 2001, there have been no material developments in previously reported legal proceedings other than as follows: On October 4, 2001, the Federal District Court for the Western District of Missouri granted the Company's motion to dismiss the Securities Action, without prejudice. Pursuant to the Court's dismissal order, all defendants were dismissed, but the plaintiffs were granted the right to amend their complaint. On January 25, 2002, the plaintiffs filed their Second Consolidated Class Action Complaint thereby reviving the Securities Action. The Company intends to defend the Securities Action vigorously. While it is not feasible to predict or determine the final outcome of the Securities Action or similar proceedings, or to estimate the amounts or potential range of loss with respect to these matters, management believes the Company and its officers and directors have adequate liability insurance to cover the liabilities, costs and expenses arising out of the Securities Action, although there can be no assurance that the insurance proceeds will be adequate to cover any such losses. Further, there can be no assurance that an adverse outcome with respect to the Securities Action will not have a material adverse impact on the Company's financial condition, results of operations or cash flow. In addition to the above-described items, the Company is from time to time subject to claims and suits arising in the ordinary course of business. Although the ultimate disposition of such proceedings is not presently determinable, management does not believe that the ultimate DT INDUSTRIES, INC. ITEM 1. FINANCIAL STATEMENTS NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (DOLLARS IN THOUSANDS EXCEPT PER SHARE DATA) (UNAUDITED) PAGE 13 -------------------------------------------------------------------------------- resolution of these matters will have a material adverse effect on the Company's financial condition, results of operations or cash flows. The Company maintains comprehensive general liability insurance that it believes to be adequate for the continued operation of its business. 11. RESTRUCTURING RESERVE In the fourth quarter of fiscal 2001, a restructuring charge of $3,694 was established for severance costs associated with management changes and workforce reductions, idle facility costs and personnel relocation costs resulting from the Corporate office move and the closure of four Packaging segment sales offices and non-cash asset write-downs. During the fourth quarter of fiscal 2001, $815 of this reserve was used resulting in a restructuring reserve accrual of $2,879 at June 24, 2001. In the second quarter of fiscal 2002, an additional restructuring charge of $1,521 was recognized for additional severance costs associated with management changes and workforce reductions at several divisions as well as idle facility costs resulting from the consolidation of two Packaging segment divisions. The breakdown of the restructuring reserve as of June 24, 2001 and December 23, 2001 was as follows: AS OF JUNE 24, ADDITIONAL CHARGES TO AS OF DECEMBER 23, 2001 RESERVE ACCRUAL 2001 -------------- ---------- ---------- ------------------ Severance costs $ 1,277 $ 1,221 $ (1,222) $ 1 ,276 Idle facility costs 685 300 (186) 799 Relocation costs 544 -- (544) -- Other 373 -- (186) 187 -------------- ---------- ---------- ------------------ $ 2,879 $ 1,521 $ (2,138) $ 2,262 ============== ========== ========== ================== The Company has utilized $2,138 of the restructuring accrual as of December 23, 2001 resulting in a remaining accrual of $2,262 expected to be substantially used during fiscal 2002. Additionally in January 2002, the Company announced the integration of three automation segment divisions into the newly formed Precision Assembly division. As part of the integration of these divisions, the Company will close its Hansford division in Rochester, New York. The closure is expected to be completed by the end of April 2002 and result in a $4,000 restructuring charge in the third quarter of fiscal 2002. The Company continues to review current operations with a goal of further cost cuts and other measures to streamline operations and enhance profitability. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 14 -------------------------------------------------------------------------------- GENERAL OVERVIEW The following discussion summarizes the significant factors affecting the consolidated operating results and financial condition of DT Industries, Inc. (DTI or the Company) for the three and six months ended December 23, 2001 compared to the three and six months ended December 24, 2000. This discussion should be read in conjunction with the consolidated financial statements and notes to the consolidated financial statements included in the Company's Annual Report on Form 10-K for the fiscal year ended June 24, 2001. The Company primarily operates in two business segments, Automation and Packaging. The Automation segment designs and builds integrated systems for the assembly, test and handling of discrete products. The Packaging segment manufactures tablet processing, counting and liquid filling systems and plastics processing equipment, including thermoforming, blister packaging and heat-sealing systems. The percentage of completion method of accounting is used by the Company to recognize revenues and related costs. Under the percentage of completion method, revenues for customer contracts are measured based on the ratio of engineering and manufacturing labor hours incurred to date compared to total estimated engineering and manufacturing labor hours or, for certain customer contracts, the ratio of total costs incurred to date to total estimated costs. Any revisions in the estimated total costs or values of the contracts during the course of the work are reflected when the facts that require the revisions become known. For contracts not accounted for under the percentage of completion method, revenue is recognized upon shipment to unaffiliated customers. All invoices that have been billed to customers, including progress billings under the terms of the customer contracts, are recorded as accounts receivable. Costs and related expenses to manufacture the products are recorded as cost of sales when the related revenue is recognized. Provisions for estimated losses on uncompleted contracts are made in the period in which such losses are determined. Gross margins may vary in a given period as a result of the variations in profitability of contracts for large orders of automated production systems or special machines. In addition, changes in the product mix in a given period affect gross margins. Certain information contained in this report, particularly the information appearing in Part I, Item 1 under Note 4. "Financing," and Note 10. "Commitments and Contingencies;" in Part I, Item 2 under the headings "Results of Operations", "Liquidity and Capital Resources", "Backlog", and "Seasonality and Fluctuations in Quarterly Results"; and in Part II, Item 1 under the heading "Legal Proceedings", includes forward-looking statements. These statements, comprising all statements which are not historical, are based upon the Company's current expectations about the Company's future results, performance, liquidity, financial condition, prospects and opportunities and are based on information currently available to the Company. These statements are made pursuant to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995. The words "anticipate", "believe", "expect", and similar expressions used herein indicate such forward-looking statements. The Company's actual results, performance, liquidity, financial condition, prospects and opportunities could differ materially from those expressed in or implied by any forward-looking statements as a result of various factors, including economic downturns in industries or markets served, delays or cancellations of customer orders, delays in shipping dates of products, availability of financing when needed on acceptable terms, including the Company's ability to successfully negotiate with lenders to refinance its senior bank debt prior to its maturity on July 2, 2002, the terms of any refinanced bank debt, restructured convertible preferred securities and/or newly issued equity, significant cost overruns on projects, excess product warranty expenses, collectability of past due customer receivables, significant restructuring or other special, non-recurring charges, foreign currency exchange rate fluctuations, delays in achieving anticipated cost savings or in fully implementing project management systems, changes in interest rates, increased inflation, the outcome of pending litigation related to the previously announced restated financial statements, and the Company's ability to implement operational and financial systems to manage the Company's decentralized operations. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 15 -------------------------------------------------------------------------------- RESULTS OF OPERATIONS The following table sets forth, for the periods indicated, the percentage of consolidated net sales represented by certain items reflected in the Company's consolidated statement of operations: Three Months Ended Six Months Ended December 23, December 24, December 23, December 24, 2001 2000 2001 2000 ------------ ------------ ------------ ------------ Net sales 100.0% 100.0% 100.0% 100.0% Cost of sales 80.0 81.2 79.5 82.0 ------------ ------------ ------------ ------------ Gross profit 20.0 18.8 20.5 18.0 Operating expenses 16.7 15.1 15.8 15.9 ------------ ------------ ------------ ------------ Operating income 3.3 3.7 4.7 2.1 Interest expense 3.6 3.3 3.4 3.1 Dividends on Company-obligated, mandatorily redeemable convertible preferred securities of subsidiary DT Capital Trust 1.7 1.0 1.5 1.1 ------------ ------------ ------------ ------------ Loss before provision (benefit) for income taxes (2.0) (0.6) (0.2) (2.1) Provision (benefit) for income taxes (0.7) 0.1 (0.1) (0.5) ------------ ------------ ------------ ------------ Net loss (1.3)% (0.7)% (0.1)% (1.6)% ============ ============ ============ ============ THREE MONTHS ENDED DECEMBER 23, 2001 COMPARED TO THREE MONTHS ENDED DECEMBER 24, 2000 The comparability of the operating results for the second quarters of fiscal 2002 and 2001 was affected by the sale of substantially all of the assets of Vanguard Technical Solutions in the third quarter of fiscal 2001, Detroit Tool Metal Products Co. (DTMP) and Scheu & Kniss in the first quarter of fiscal 2002, and Hansford Parts and Products (HPP) in the second quarter of fiscal 2002. The following table summarizes second quarter results for fiscal 2002, fiscal 2001 as reported, and fiscal 2001 pro forma, excluding the operating results of the divisions sold (in millions): Three Months Ended ---------------------------------------------------------------------- December 24, Pro forma December 23, 2000 Pro forma December 24, 2001 as reported adjustments 2000 ------------ ------------ ----------- ------------ Net sales $ 88.1 $ 131.4 $ (10.9) $ 120.5 Gross profit $ 17.6 $ 24.7 $ (1.6) $ 23.1 Gross margin 20.0% 18.8% 14.7% 19.2% Operating expenses $ 14.7 $ 19.9 $ (1.2) $ 18.7 Operating income $ 2.9 $ 4.8 $ (0.4) $ 4.4 Operating margin 3.3% 3.7% 3.7% 3.6% DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 16 -------------------------------------------------------------------------------- Consolidated net sales for the three months ended December 23, 2001 were $88.1 million, a decrease of $43.3 million, or 33.0%, from $131.4 million for the three months ended December 24, 2000. Net sales by segment were as follows (in millions): Three Months Ended Three Months Ended December 23, 2001 December 24, 2000 Decrease ------------------ ------------------ -------- Automation $ 72.6 $ 97.5 $ (24.9) Packaging 15.2 24.9 (9.7) Other 0.3 9.0 (8.7) -------- --------- -------- $ 88.1 $ 131.4 $ (43.3) ======== ========= ======== Automation segment sales decreased $24.9 million, or 25.5%, to $72.6 million during the three months ended December 23, 2001. The decrease in sales is a result of the softness in order activity across all markets over the prior 12-15 months. Automotive related sales decreased by approximately $24.0 million, or 54%, from the second quarter of fiscal 2001. Revenue related to a large capital spending program initiated in fiscal 2000 for the automotive related tire market was primarily recognized during fiscal 2000 and fiscal 2001 resulting in a $10.1 million decrease in automotive related sales in the second quarter of fiscal 2002. The remainder of the decline in automotive related sales can be attributed to the general softness in the economy that has restrained customer capital spending. Sales to the electronics market decreased approximately $11.0 million, or 28%, from the second quarter of 2001. The decrease in sales to the electronics market is a result of the unusually high level of capital programs recognized in revenues in fiscal 2001 within the electronics market. Partially offsetting the decreases in sales to our automotive related and electronics markets was an increase in sales recognized in the second quarter of fiscal 2002 to the heavy trucking and consumer products market. Packaging segment sales decreased $9.7 million, or 38.8%, to $15.2 million during the three months ended December 23, 2001. The decrease relates primarily to lower sales of tablet packaging equipment to the pharmaceutical and nutritional markets and thermoforming equipment to the plastics packaging market attributable to reduced capital spending in these markets as a result of the economic downturn. Additionally, the sale of Scheu & Kniss in the first quarter of 2002 also contributed to a $1.5 million decrease in sales from the second quarter of fiscal 2001. Sales from the Company's other businesses decreased $8.7 million as a result of the sale of substantially all of the assets of DTMP in the first quarter of fiscal 2002 and of HPP in the second quarter of fiscal 2002. Gross profit decreased $7.1 million, or 28.6%, to $17.6 million for the three months ended December 23, 2001 from $24.7 million for the three months ended December 24, 2000. The gross margin increased to 20.0% from 18.8%. The decrease in gross profit reflects the effect of the $43.3 million decrease in sales. The increase in gross margin reflects steady margins in the Automation segment and improved gross margins in the Packaging segment. The gross margins in the Automation segment remained steady at 19.9% in the second quarter of fiscal 2002 as compared to 20.3% in the second quarter of fiscal 2001. Improved project performance was offset by unfavorable manufacturing overhead variances from the lower activity levels. Automation segment margins are expected to be impacted for the remainder of fiscal 2002 by lower capacity utilization. The Packaging segment margins increased to 19.9% in the second quarter of fiscal 2002 as compared to 16.6% in the second quarter of fiscal 2001. This improvement in gross margin in the second quarter of fiscal 2002 is a result of the fiscal 2001 restructurings, which reduced headcount and overhead costs, and a more favorable product mix. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 17 -------------------------------------------------------------------------------- Selling, general and administrative (SG&A) expenses were $13.2 million for the three months ended December 23, 2001 compared to $19.9 million for the three months ended December 24, 2000. The $6.7 million decrease in SG&A expenses is primarily a result of the following items: o $1.8 million in non-recurring legal, professional, consulting and severance related expenses which were included in SG&A during the second quarter of fiscal 2001. These expenses were related to the investigations into the accounting errors discovered in fiscal 2000 at Kalish and Sencorp; o $1.3 million decrease in amortization as a result of the discontinuance of goodwill amortization in fiscal 2002. See discussion below regarding the adoption of the new accounting standard related to goodwill and intangible assets; o $1.2 million decrease in SG&A expenses in the second quarter of fiscal 2002 resulting from the sale of Vanguard, Scheu & Kniss, DTMP and HPP; and o $0.7 million recovery of accounts receivable in the second quarter of fiscal 2002. These receivables had been fully reserved in the fourth quarter of fiscal 2001. The remaining variance can be primarily attributed to the savings resulting from the fiscal 2001 restructurings, including the sale of the corporate airplane and the reduction of administrative headcount. SG&A expenses as a percentage of sales decreased slightly to 15.0% from 15.1% in the second quarter of fiscal 2002 and 2001, respectively. During the second quarter of fiscal 2002, a restructuring charge of $1.5 million was recognized for additional severance costs associated with management changes and workforce reductions at several of our divisions as well as idle facility costs resulting from the consolidation of two Packaging segment divisions. Operating income was $2.9 million for the three months ended December 23, 2001 versus $4.8 million for the three months ended December 24, 2000, as a result of the factors noted above. Interest expense decreased $1.0 million, or 24.1%, to $3.2 million for the three months ended December 23, 2001 versus $4.2 million for the three months ended December 24, 2000. The decrease resulted from the lower outstanding borrowings as a result of the divestiture proceeds and lower working capital requirements. Dividends on the convertible preferred securities were $1.5 million and $1.4 million for the three months ended December 23, 2001 and December 24, 2000, respectively. The dividends are currently being deferred and accrued. The income tax benefit for the three months ended December 23, 2001 reflected an effective tax rate of approximately 36%. The provision for income taxes for the three months ended December 24, 2000 reflected book income plus permanent differences, primarily non-deductible goodwill amortization related to certain acquisitions, multiplied by statutory federal and applicable state tax rates. Net loss was $1.1 million for the three months ended December 23, 2001 compared to a net loss of $0.9 million for the three months ended December 24, 2000. Basic and diluted losses per share were $(0.11) for the three months ended December 23, 2001 and $(0.09) for the three months ended December 24, 2000. Basic and diluted weighted average shares outstanding were 10.4 million shares for the three months ended December 23, 2001 and 10.1 million for the three months ended December 24, 2000. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 18 -------------------------------------------------------------------------------- The Company adopted Statement of Financial Accounting Standard No. 142 (SFAS 142), "Goodwill and Other Intangible Assets" in the first quarter of fiscal 2002. Under SFAS 142, goodwill and indefinite lived intangible assets are not amortized but are tested annually for impairment. The following table summarizes the effect of adoption of SFAS 142 on net income (loss) and earnings (loss) per share (EPS): For the three months ended December 23, 2001 December 24, 2000 ----------------- ----------------- Reported net loss $ (1,108) $ (929) Add back: Goodwill amortization (net of tax) -- 1,166 ----------------- ----------------- Adjusted net income (loss) $ (1,108) $ 237 ================= ================= BASIC AND DILUTED LOSS PER SHARE: Reported net loss $ (0.11) $ (0.09) Add back: Goodwill amortization (net of tax) -- 0.12 ----------------- ----------------- Adjusted net income (loss) $ (0.11) $ 0.03 ================= ================= SIX MONTHS ENDED DECEMBER 23, 2001 COMPARED TO SIX MONTHS ENDED DECEMBER 24, 2000 The comparability of the operating results for the six months ended December 23, 2001 and the six months ended December 24, 2000 was affected by the sale of substantially all of the assets of Vanguard Technical Solutions, Scheu & Kniss, DTMP and HPP. The following table summarizes results for the six months ended December 23, 2001, results for the six months ended December 24, 2000 as reported, and the results for the six months ended December 24, 2000 pro forma, excluding the operating results of the divisions sold (in millions): Six Months Ended ---------------------------------------------------------------------- December 24, Pro forma December 23, 2000 Pro forma December 24, 2001 as reported adjustments 2000 ------------ ------------ ----------- ------------ Net sales $ 188.6 $ 247.9 $ (21.8) $ 226.1 Gross profit $ 38.6 $ 44.7 $ (2.4) $ 42.3 Gross margin 20.5% 18.0% 11.0% 18.7% Operating expenses $ 29.7 $ 39.6 $ (2.4) $ 37.2 Operating income $ 8.9 $ 5.1 $ -- $ 5.1 Operating margin 4.7% 2.1% --% 2.3% DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 19 -------------------------------------------------------------------------------- Consolidated net sales for the six months ended December 23, 2001 were $188.6 million, a decrease of $59.3 million, or 23.9%, from $247.9 million for the six months ended December 24, 2000. Net sales by segment were as follows (in millions): Six Months Ended Six Months Ended December 23, 2001 December 24, 2000 Decrease ------------------ ------------------ -------- Automation $ 154.1 $ 181.9 $ (27.8) Packaging 33.7 47.7 (14.0) Other 0.8 18.3 (17.5) ---------- -------- -------- $ 188.6 $ 247.9 $ (59.3) ========== ======== ======== Automation segment sales decreased $27.8 million, or 15.2%, to $154.1 million during the six months ended December 23, 2001. The decrease in sales is a result of the softness in order activity over the prior 12-15 months. Automotive related sales decreased by approximately $36.0 million, or 43%, from the six months ended December 24, 2000. Revenue related to a large capital spending program initiated in fiscal 2000 for the automotive related tire market was primarily recognized during fiscal 2000 and fiscal 2001 resulting in a $16.0 million decrease in automotive related sales in the six months of fiscal 2002. The remainder of the decline in automotive related sales can be attributed to the general softness in the economy that has restrained customer capital spending. Sales to the electronics market decreased approximately $9.0 million, or 14%, from the first six months of 2001. The decrease in sales to the electronics market is a result of the unusually high level of capital programs recognized in revenues in fiscal 2001 within the electronics market. Partially offsetting the decreases in sales to our automotive related and electronics market was a large order in the heavy trucking market, which generated approximately $15.0 million in sales and a $10.0 million increase in sales in our consumer products market. Packaging segment sales decreased $14.0 million, or 29.4%, to $33.7 million during the six months ended December 23, 2001. The decrease relates primarily to lower sales of tablet packaging equipment to the pharmaceutical and nutritional markets and thermoforming equipment to the plastics packaging market attributable to reduced capital spending in these markets as a result of the economic downturn. The sale of Scheu and Kniss in the first quarter of fiscal 2002 resulted in a $2.9 million decrease in the Packaging segment sales. Sales from the Company's other businesses decreased $17.5 million as a result of the sale of substantially all of the assets of DTMP in the first quarter of fiscal 2002 and of HPP in the second quarter of fiscal 2002. Gross profit decreased $6.1 million, or 13.6%, to $38.6 million for the six months ended December 23, 2001 from $44.7 million for the six months ended December 24, 2000. The gross margin increased to 20.5% from 18.0%. The decrease in gross profit reflects the effect of the $59.3 million decrease in sales. The increase in gross margin reflects improved margins in both the Automation and Packaging segments. The gross margins in the Automation segment improved to 20.1% for the six months ended December 23, 2001 versus 18.8% for the six months ended December 24, 2000. Improved project performance was partially offset by unfavorable manufacturing overhead variances from the lower activity levels. The improved project performance resulted from higher margins in the electronics market gained from manufacturing efficiencies in the production of duplicate systems. Automation segment margins are expected to be impacted for the remainder of fiscal 2002 by lower capacity utilization. The Packaging segment margins increased to 22.2% for the six months ended December 23, 2001 versus 18.2% for the six months ended December 24, 2000. This improvement in gross margin for the six months of fiscal 2002 is a result the fiscal 2001 restructurings which reduced headcount and overhead costs and a more favorable product mix. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 20 -------------------------------------------------------------------------------- SG&A expenses decreased to $28.2 million for the six months ended December 23, 2001 from $39.6 million for the six months ended December 24, 2000. The $11.4 million decrease in SG&A expenses is primarily a result of the following items: o $2.6 million decrease in amortization as a result of the discontinuance of goodwill amortization in fiscal 2002. See discussion below regarding the adoption of the new accounting standard related to goodwill and intangible assets; o $2.4 million decrease in SG&A expenses resulting from the sale of Vanguard in the third quarter of fiscal 2001, Scheu & Kniss and DTMP in the first quarter of fiscal 2002 and HPP in the second quarter of fiscal 2002. o $0.7 million recovery of accounts receivable in the second quarter of fiscal 2002. These receivables had been fully reserved in the fourth quarter of fiscal 2001;and o $1.8 million in non-recurring legal, professional, consulting and severance related expenses, which were included SG&A in the first six months of fiscal 2001 related to the investigations into the accounting errors discovered in fiscal 2000 at Kalish and Sencorp. The remaining variance can be primarily attributed to the savings resulting from the fiscal 2001 restructurings, including the sale of the corporate airplane and the reduction of administrative headcount. SG&A expenses as a percentage of sales decreased to 14.9% for the six months ended December 23, 2001 from 16.0% for the six months ended December 24, 2000, due to the reasons set forth above. During the second quarter of fiscal 2002, a restructuring charge of $1.5 million was recognized for additional severance costs associated with management changes and workforce reductions at several of our divisions as well as idle facility costs resulting from the consolidation of two Packaging segment divisions. Operating income increased $3.8 million, or 74.8%, to $8.9 million for the six months ended December 23, 2001 from $5.1 million for the six months ended December 24, 2000, as a result of the factors noted above. Interest expense decreased $1.3 million, or 17.1%, to $6.4 million for the six months ended December 23, 2001 from $7.7 million for the six months ended December 24, 2000. The decrease resulted from the lower outstanding borrowings as a result of the divestiture proceeds and additional debt paydowns. Dividends on the convertible preferred securities were $2.9 million and $2.7 million for the six months ended December 23, 2001 and December 24, 2000, respectively. The dividends are currently being deferred and accrued. The provision for income taxes for the six months ended December 23, 2001 and December 24, 2000 reflected an effective tax rate of approximately 35% and 24%. The provision for income taxes for the six months ended December 24, 2000 reflected book income plus permanent differences, primarily non-deductible goodwill amortization related to certain acquisitions, multiplied by statutory federal and applicable state tax rates. Net loss decreased $3.9 million to $0.2 million for the six months ended December 23, 2001 from $4.1 million for the six months ended December 24, 2000. Basic and diluted losses per share were $(0.02) for the six months ended December 23, 2001 compared to basic and diluted losses per share of $(0.40) for the six months ended December 24, 2000, respectively. Basic and diluted weighted average shares outstanding were 10.4 million for the six months ended December 23, 2001 and 10.1 million for the six months ended December 24, 2000. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 21 -------------------------------------------------------------------------------- The Company adopted Statement of Financial Accounting Standard No. 142 (SFAS 142), "Goodwill and Other Intangible Assets" in the first quarter of fiscal 2002. Under SFAS 142, goodwill and indefinite lived intangible assets are not amortized but are tested annually for impairment. The following table summarizes the effect of adoption of SFAS 142 on net income (loss) and earnings (loss) per share (EPS): For the six months ended December 23, 2001 December 24, 2000 ----------------- ----------------- Reported net loss $ (249) $ (4,053) Add back: Goodwill amortization (net of tax) -- 2,370 ----------------- ----------------- Adjusted net loss $ (249) $ (1,683) ================= ================= BASIC AND DILUTED LOSS PER SHARE: Reported net loss $ (0.02) $ (0.40) Add back: Goodwill amortization (net of tax) -- 0.24 ----------------- ----------------- Adjusted net loss $ (0.02) $ (0.16) ================= ================= LIQUIDITY AND CAPITAL RESOURCES Net cash provided by operating activities of $11.0 million for the six months ended December 23, 2001 was primarily a result of net decreases in working capital. The lower working capital balances primarily reflect decreased costs and earnings in excess of amounts billed (CIE), decreased inventories and higher customer advances, partially offset by increased accounts receivable and lower accounts payable. The working capital balances generally reflect the lower business levels and the later stages of completion for projects currently being manufactured. The decrease in CIE and inventories is primarily in the Automation segment and reflects the overall decreased project activity. The higher accounts receivable balances are caused by the timing of customer progress billings. Accounts payable decreased from the balance at June 24, 2001 largely due to the decrease in Automation segment work in process in the first six months of fiscal 2002. Working capital balances can fluctuate significantly between periods as a result of the significant costs incurred on individual contracts and the relatively large amounts invoiced and collected by the Company for a number of large contracts, and the amounts and timing of customer advances or progress payments associated with certain contracts. During the six months ended December 23, 2001, the Company made $26.6 million in payments under its senior credit facility and other agreements. The proceeds from the assets sales in fiscal 2002 of $18.8 million and the $6.1 million decrease in working capital provided the funding for the reduction in outstanding borrowings during the six months ended December 23, 2001. The Company paid $2.8 million in financing costs during the six months ended December 23, 2001 as a result of the extension of the credit facility in August 2001 and made capital expenditures of $0.9 million. Management currently anticipates that capital expenditures in fiscal 2002 will be in the range of $4 to $6 million. This primarily consists of recurring replacement or refurbishment of machinery and equipment. Funding for capital expenditures is expected to be provided by cash from operating activities and through the Company's credit facilities. During the six months ended December 24, 2000 the Company borrowed $19.5 million on its revolving credit facility. The funds were used primarily for working capital requirements, capital expenditures of $1.8 million and financing costs of $0.8 million. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 22 -------------------------------------------------------------------------------- The Company's senior credit facility includes a $99.2 million revolving credit facility and a $7.6 million term credit facility and matures on July 2, 2002. Borrowings under the credit facility were subject to interest at floating rates based on the prime rate plus 3% for domestic borrowings and the Eurodollar rate plus 6% on foreign currency borrowings through December 31, 2001. Effective December 31, 2001, the prime rate increment increased to 3.5% and the Eurodollar rate increment increased to 6.5%. Borrowings under the credit facility are secured by substantially all of the assets of DTI and its domestic subsidiaries. Total borrowing availability under the credit facility as of December 23, 2001 was $6.6 million. As a result of its financial performance in the second quarter of fiscal 2002, the Company is in default of the minimum trailing twelve-month EBITDA and maximum funded debt to EBITDA financial covenants under its senior credit agreement and another agreement. The Company has obtained a temporary waiver from its lenders of such defaults and expects to obtain from its lenders a permanent waiver of such defaults. If, however, the Company fails to obtain a permanent waiver of such defaults, the lenders could accelerate their debt, $80.3 million of which was outstanding as of January 30, 2002 under the senior credit agreement, due to such defaults. If the lenders were to accelerate their indebtedness, there can be no assurance that the Company would be able to locate alternative sources of financing. In August 2001, the Company extended the senior credit facility to July 2, 2002 through an amendment to the term and revolving loan agreements. The amended agreement requires the following principal pre-payments on the term and revolving loan agreements: o $35.5 million in scheduled principal pre-payments from August 2001 through June 2002; o the use of 80-100% of the proceeds from the sale of assets by the Company's or its subsidiaries to reduce the principal balance of the term and revolving loan agreements; and o the use of 30% of the cash receipts of a specified contract to reduce the principal balance of the term and revolving loan agreements, estimated to be approximately $8.5 million assuming the contract cash receipts are received in fiscal 2002. To date, the Company has made all required payments under the amended agreement. As of January 30, 2002, the Company's total commitment under the term and revolving senior credit facility that expires on July 2, 2002 was approximately $101.0 million. Because the Company's credit facility matures within twelve months, borrowings of $97.2 million under this facility have been presented within current liabilities in the Company's December 23, 2001 consolidated balance sheet. To meet its liquidity needs, the Company is, as previously disclosed in the Company's most recent Form 10-K and previous Form 10-Q, engaged in active discussions to refinance its senior credit facility that expires on July 2, 2002. As part of this refinancing, the Company is also actively exploring restructuring its Convertible Preferred Securities and raising additional equity. The Company expects to consummate this refinancing prior to the maturity of the senior credit facility on July 2, 2002. However, there can be no assurance that such refinancing will be completed by this date due to a number of factors, including the Company's operating performance, general economic conditions and market conditions. The Company has implemented various cash management initiatives, including, among other things, a reduction in discretionary capital expenditures, increased focus on collections of accounts receivable, and accelerated payment terms from customers. As discussed earlier, the Company sold substantially all of the net assets of Scheu & Kniss, DTMP, and HPP during the first two quarters of fiscal 2002 for aggregate net cash proceeds of $18.8 million. The Company was pursuing the sale of the Stokes division, a product line of the Packaging segment, and the possible sale/leaseback of various owned properties. Due primarily to the current economic situation, the Company was not able to complete the planned sale of the Stokes division and is no longer actively pursuing the sale of the business. The Company continues to pursue the sale of the Packaging product line and the sale/leaseback of various owned properties. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 23 -------------------------------------------------------------------------------- In January 2002, the Company announced the integration of three automation segment divisions into the newly formed Precision Assembly division. As part of the integration of these divisions, the Company will close its Hansford facility in Rochester, New York. The closure is expected to be completed by the end of April 2002 and result in a $4.0 million restructuring charge in the third quarter. Additionally, in the first quarter of fiscal 2002 the Company announced the consolidation of two divisions within each of the Automation and Packaging business segments. One of the packaging facilities was closed in the second quarter of fiscal 2002. The integration of these complementary businesses continues the Company's ongoing strategy to improve capacity utilization and productivity and is expected to provide combined annual savings of approximately $4.5 to $5.0 million. In conjunction with an amendment to the credit facility in September 1999, the Company elected to defer interest payments on its convertible junior subordinated debentures. The credit facility requires that the deferral continue until the maturity of the credit facility. As a result, quarterly distributions on the Convertible Preferred Securities are also being deferred and DTI is not declaring or paying any dividends on its common stock. Dividends on the Convertible Preferred Securities in the amount of $13.6 million have been deferred and accrued as of December 23, 2001 and are included in the principal amount of the securities. Based on its ability to generate funds from operations and thereby increase the availability of funds under its current credit facilities, the Company believes that it will have sufficient funds available to meet its currently anticipated operating, capital expenditure, interest and debt pre-payment requirements through the remainder of fiscal 2002 if it is able to avoid acceleration of the maturity of its senior bank debt by obtaining a permanent waiver of its current default under the financial covenants described above. If the Company is not able to satisfy its liquidity needs by consummating a refinancing prior to maturity of its senior bank debt on July 2, 2002, the Company will not be able to conduct its business as currently anticipated after that date and there will be a significant adverse impact on the Company's operating results and financial condition. BACKLOG The Company's backlog is based upon customer purchase orders that the Company believes are firm. As of December 23, 2001, the Company had $151.4 million of orders in backlog, which compares to a backlog of approximately $306.5 million as of December 24, 2000. The backlog for the Automation segment at December 23, 2001 was $128.1 million, which decreased $136.3 million, or 51.5%, from a year ago. The decrease in backlog reflects the unusually high backlog of orders of automation systems at December 24, 2000 from key electronics and tire markets. The Company has not been able to replace this work with the current economic conditions affecting most of its other markets. The Company remains cautious about order expectations for the remainder of fiscal 2002. Backlog for the Packaging segment was $23.3 million, a decrease of $9.2 million, or 28.4%, over the comparable period in fiscal 2001. The decrease in backlog is primarily due to the soft order activity for tablet packaging equipment and plastics thermoforming equipment in the first six months of fiscal 2002 and the sale of Scheu & Kniss. The sales of DTMP and HPP also resulted in a $9.6 million decrease in backlog for Other businesses. The level of backlog at any particular time is not necessarily indicative of the future operating performance of the Company. Additionally, certain purchase orders are subject to cancellation by the customer upon notification. Certain orders are also subject to delays in completion and shipment at the request of the customer. The Company believes that a majority of the orders in the backlog will be recognized as sales during the current fiscal year. DT INDUSTRIES, INC. ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS PAGE 24 -------------------------------------------------------------------------------- SEASONALITY AND FLUCTUATIONS IN QUARTERLY RESULTS In general, the Company's business is not subject to seasonal variations in demand for its products. However, because orders for certain of the Company's products can be several million dollars, a relatively limited number of orders can constitute a meaningful percentage of the Company's revenue in any one quarterly period. As a result, a relatively small reduction or delay in the number of orders can have a material impact on the timing of recognition of the Company's revenues. Certain of the Company's revenues are derived from fixed price contracts. To the extent that original cost estimates prove to be inaccurate, profitability from a particular contract may be adversely affected. Gross margins may vary between comparable periods as a result of the variations in profitability of contracts for large orders of special machines as well as product mix between the various types of custom and proprietary equipment manufactured by the Company. Accordingly, results of operations of the Company for any particular quarter are not necessarily indicative of results that may be expected for any subsequent quarter or related fiscal year. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK See Management's Discussion and Analysis of Financial Condition and Results of Operations - Market Risk of the Company's Annual Report on Form 10-K for the year ended June 24, 2001. There has been no material change to that information that is required to be disclosed in this Quarterly Report on Form 10-Q. DT INDUSTRIES, INC. PART II. OTHER INFORMATION PAGE 25 -------------------------------------------------------------------------------- ITEM 1. LEGAL PROCEEDINGS The Company is involved in legal proceedings, including a Securities Action, as previously described in Part 1, "Item 3. Legal Proceedings" of the Company's Annual Report on Form 10-K for the fiscal year ended June 24, 2001. Since the end of the fiscal year ended June 24, 2001, there have been no material developments in previously reported legal proceedings other than as follows: On October 4, 2001, the Federal District Court for the Western District of Missouri granted the Company's motion to dismiss the Securities Action, without prejudice. Pursuant to the Court's dismissal order, all defendants were dismissed, but the plaintiffs were granted the right to amend their complaint. On January 25, 2002, the plaintiffs filed their Second Consolidated Class Action Complaint thereby reviving the Securities Action. The Company intends to defend the Securities Action vigorously. While it is not feasible to predict or determine the final outcome of the Securities Action or similar proceedings, or to estimate the amounts or potential range of loss with respect to these matters, management believes the Company and its officers and directors have adequate liability insurance to cover the liabilities, costs and expenses arising out of the Securities Action, although there can be no assurance that the insurance proceeds will be adequate to cover any such losses. Further, there can be no assurance that an adverse income with respect to the Securities Action will not have a material adverse impact on the Company's financial condition, results of operations or cash flow. In addition to the above-described items, the Company is from time to time subject to claims and suits arising in the ordinary course of business. Although the ultimate disposition of such proceedings is not presently determinable, management does not believe that the ultimate resolution of these matters will have a material adverse effect on the Company's financial condition, results of operations or cash flows. The Company maintains comprehensive general liability insurance that it believes to be adequate for the continued operation of its business. ITEM 3. DEFAULTS UPON SENIOR SECURITIES See Management's Discussion and Analysis of Financial Condition and Results of Operations - Liquidity and Capital Resources, above. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS On November 8, 2001, the Annual Meeting of the Stockholders of DTI was held, at which the following matters were voted upon: 1. Election of Directors. Each of the following nominees received the number of votes set forth opposite his name: FOR WITHHELD ----------- ---------- Class II Lee M. Liberman 6,616,161 3,145,228 (term expires 2004) Stephen J. Perkins 8,905,253 856,136 2. Ratification of Appointment of Accountants for the fiscal year ending June 30, 2002. The vote to ratify the appointment of PricewaterhouseCoopers LLP as independent accountants for the fiscal year ending June 30, 2002 was 8,578,211 for, 1,178,802 against and 4,376 abstaining. DT INDUSTRIES, INC. PART II. OTHER INFORMATION PAGE 26 -------------------------------------------------------------------------------- ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K (a) Exhibits: None (b) Reports on Form 8-K: On November 6, 2001, a Current Report on Form 8-K was filed to report, pursuant to Items 5 and 7 thereof, Regulation FD Disclosure regarding guidance in connection with the Company's expected financial performance. On November 1, 2001, a Current Report on Form 8-K was filed to report, pursuant to Items 5 and 7 thereof, the release of the Company's earnings for the three months ended September 23, 2001. DT INDUSTRIES, INC. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. DT INDUSTRIES, INC. Date: February 6, 2002 /s/ John M. Casper ----------------------------------- (Signature) John M. Casper Senior Vice President, Finance and Chief Financial Officer (Principal Financial and Accounting Officer)