Table of Contents

 

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C.  20549

 

FORM 10-Q

 

 

x      Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the quarterly period ended September 30, 2009

 

OR

 

o         Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

Commission File Number 0-21719

 

Steel Dynamics, Inc.

(Exact name of registrant as specified in its charter)

 

Indiana

 

35-1929476

(State or other jurisdiction of incorporation or organization)

 

(I.R.S. Employer Identification No.)

 

 

 

7575 West Jefferson Blvd, Fort Wayne, IN

 

46804

(Address of principal executive offices)

 

(Zip Code)

 

Registrant’s telephone number, including area code:  (260) 969-3500

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes x No o

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes x No o

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company (see definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act).

 

(Check one):

 

 

Large accelerated filer x

 

Accelerated filer o

 

 

 

Non-accelerated filer o

 

Smaller reporting company  o

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes o No x

 

As of November 3, 2009, Registrant had 215,626,562 outstanding shares of common stock.

 

 

 



Table of Contents

 

STEEL DYNAMICS, INC.

Table of Contents

 

PART I.  Financial Information

 

 

 

 

Page

Item 1.

Financial Statements:

 

 

 

 

 

 

 

Consolidated Balance Sheets as of September 30, 2009 (unaudited) and December 31, 2008

 

1

 

 

 

 

 

Consolidated Statements of Operations for the three and nine-month periods ended September 30, 2009 and 2008 (unaudited)

 

2

 

 

 

 

 

Consolidated Statements of Cash Flows for the three and nine-month periods ended September 30, 2009 and 2008 (unaudited)

 

3

 

 

 

 

 

Notes to Consolidated Financial Statements (unaudited)

 

4

 

 

 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

17

 

 

 

 

Item 3.

Quantitative and Qualitative Disclosures about Market Risk

 

24

 

 

 

 

Item 4.

Controls and Procedures

 

24

 

 

 

 

PART II.  Other Information

 

 

 

 

Item 1.

Legal Proceedings

 

25

 

 

 

 

Item 1A.

Risk Factors

 

25

 

 

 

 

Item 2.

Unregistered Sales of Equity Securities and Use of Proceeds

 

25

 

 

 

 

Item 3.

Defaults Upon Senior Securities

 

25

 

 

 

 

Item 4.

Submission of Matters to a Vote of Security Holders

 

25

 

 

 

 

Item 5.

Other Information

 

25

 

 

 

 

Item 6.

Exhibits

 

25

 

 

 

 

 

Signatures

 

27

 



Table of Contents

 

STEEL DYNAMICS, INC.

CONSOLIDATED BALANCE SHEETS

(in thousands, except share data)

 

 

 

September 30,
2009

 

December 31,
2008

 

 

 

(unaudited)

 

 

 

Assets

 

 

 

 

 

Current assets

 

 

 

 

 

Cash and equivalents

 

$

8,094

 

$

16,233

 

Accounts receivable, net

 

448,902

 

453,011

 

Accounts receivable-related parties

 

31,495

 

49,921

 

Inventories

 

835,079

 

1,023,235

 

Deferred income taxes

 

37,631

 

23,562

 

Income taxes receivable

 

92,755

 

86,321

 

Other current assets

 

14,820

 

57,632

 

Total current assets

 

1,468,776

 

1,709,915

 

 

 

 

 

 

 

Property, plant and equipment, net

 

2,214,998

 

2,072,857

 

 

 

 

 

 

 

Restricted cash

 

12,480

 

18,515

 

Intangible assets, net

 

545,327

 

614,786

 

Goodwill

 

759,983

 

770,438

 

Other assets

 

107,400

 

67,066

 

Total assets

 

$

5,108,964

 

$

5,253,577

 

 

 

 

 

 

 

Liabilities and Stockholders’ Equity

 

 

 

 

 

Current liabilities

 

 

 

 

 

Accounts payable

 

$

353,122

 

$

259,742

 

Accounts payable-related parties

 

6,085

 

3,651

 

Accrued expenses

 

91,376

 

148,627

 

Accrued interest

 

63,067

 

30,874

 

Accrued payroll and benefits

 

38,585

 

34,303

 

Accrued profit sharing

 

507

 

62,561

 

Senior secured revolving credit facility, due 2012

 

85,000

 

366,000

 

Current maturities of long-term debt

 

1,145

 

65,223

 

Total current liabilities

 

638,887

 

970,981

 

 

 

 

 

 

 

Long-term debt

 

 

 

 

 

Senior secured term A loan

 

 

503,800

 

7 3/8% senior notes, due 2012

 

700,000

 

700,000

 

5.125% convertible senior notes, due 2014

 

287,500

 

 

6 ¾% senior notes, due 2015

 

500,000

 

500,000

 

7 ¾% senior notes, due 2016

 

500,000

 

500,000

 

Other long-term debt

 

63,563

 

15,361

 

 

 

2,051,063

 

2,219,161

 

 

 

 

 

 

 

Deferred income taxes

 

362,520

 

365,496

 

Other liabilities

 

68,411

 

65,626

 

 

 

 

 

 

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

Stockholders’ equity

 

 

 

 

 

Common stock voting, $.0025 par value; 900,000,000 shares authorized; 252,148,525 and 218,733,363 shares issued; and 215,558,699 and 181,820,012 shares outstanding, as of September 30, 2009 and December 31, 2008, respectively

 

628

 

545

 

Treasury stock, at cost; 36,589,826 and 36,913,351 shares, as of September 30, 2009 and December 31, 2008, respectively

 

(730,857

)

(737,319

)

Additional paid-in capital

 

967,103

 

541,686

 

Other accumulated comprehensive loss

 

 

(1,411

)

Retained earnings

 

1,735,060

 

1,820,385

 

Total Steel Dynamics, Inc. stockholders’ equity

 

1,971,934

 

1,623,886

 

Noncontrolling interests

 

16,149

 

8,427

 

Total stockholders’ equity

 

1,988,083

 

1,632,313

 

Total liabilities and stockholders’ equity

 

$

5,108,964

 

$

5,253,577

 

 

See notes to consolidated financial statements.

 

1



Table of Contents

 

STEEL DYNAMICS, INC.

CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED)

(in thousands, except per share data)

 

 

 

Three Months Ended
September 30,

 

Nine Months Ended
September 30,

 

 

 

2009

 

2008

 

2009

 

2008

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

 

 

 

 

 

 

 

 

Unrelated parties

 

$

1,129,024

 

$

2,479,655

 

$

2,689,971

 

$

6,582,741

 

Related parties

 

43,172

 

84,288

 

89,033

 

287,346

 

Total net sales

 

1,172,196

 

2,563,943

 

2,779,004

 

6,870,087

 

 

 

 

 

 

 

 

 

 

 

Costs of goods sold

 

955,503

 

2,118,737

 

2,534,101

 

5,597,917

 

Gross profit

 

216,693

 

445,206

 

244,903

 

1,272,170

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative expenses

 

56,133

 

72,723

 

162,012

 

223,353

 

Profit sharing

 

451

 

30,800

 

409

 

76,204

 

Amortization of intangible assets

 

11,661

 

10,765

 

41,353

 

30,416

 

Total selling, general and administrative expenses

 

68,245

 

114,288

 

203,774

 

329,973

 

 

 

 

 

 

 

 

 

 

 

Operating income

 

148,448

 

330,918

 

41,129

 

942,197

 

 

 

 

 

 

 

 

 

 

 

Interest expense, net capitalized interest

 

34,520

 

37,446

 

107,814

 

102,728

 

Other income, net

 

(2,167

)

(8,342

)

(2,129

)

(33,048

)

Income (loss) before income taxes

 

116,095

 

301,814

 

(64,556

)

872,517

 

 

 

 

 

 

 

 

 

 

 

Income taxes (benefit)

 

47,365

 

114,070

 

(26,991

)

330,456

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

68,730

 

187,744

 

(37,565

)

542,061

 

 

 

 

 

 

 

 

 

 

 

Net loss attributable to noncontrolling interests

 

(288

)

(5,264

)

(2,730

)

(3,998

)

 

 

 

 

 

 

 

 

 

 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

69,018

 

$

193,008

 

$

(34,835

)

$

546,059

 

 

 

 

 

 

 

 

 

 

 

Basic earnings (loss) per share attributable to Steel Dynamics, Inc. stockholders

 

$

.32

 

$

.99

 

$

(.18

)

$

2.85

 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares outstanding

 

215,218

 

195,347

 

195,689

 

191,579

 

 

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share attributable to Steel Dynamics, Inc. stockholders, including the effect of assumed conversions when dilutive

 

$

.30

 

$

.98

 

$

(.18

)

$

2.75

 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares and share equivalents outstanding

 

234,080

 

196,859

 

195,689

 

198,840

 

 

 

 

 

 

 

 

 

 

 

Dividends declared per share

 

$

.075

 

$

.10

 

$

.25

 

$

.30

 

 

See notes to consolidated financial statements.

 

2



Table of Contents

 

STEEL DYNAMICS, INC.

CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

(in thousands)

 

 

 

Three Months Ended
September 30,

 

Nine Months Ended
September 30,

 

 

 

2009

 

2008

 

2009

 

2008

 

 

 

 

 

 

 

 

 

 

 

Operating activities:

 

 

 

 

 

 

 

 

 

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

69,018

 

$

193,008

 

$

(34,835

)

$

546,059

 

 

 

 

 

 

 

 

 

 

 

Adjustments to reconcile net income (loss) attributable to Steel Dynamics, Inc. to net cash provided by operating activities

 

 

 

 

 

 

 

 

 

Depreciation and amortization

 

51,915

 

55,359

 

166,643

 

156,153

 

Equity-based compensation

 

2,887

 

3,293

 

14,779

 

9,976

 

Deferred income taxes

 

8,341

 

(2,047

)

21,833

 

(9,893

)

(Gain) loss on disposal of property, plant and equipment

 

(276

)

27

 

(1,023

)

(208

)

Noncontrolling interests

 

(288

)

(3,365

)

(2,730

)

(2,099

)

Changes in certain assets and liabilities:

 

 

 

 

 

 

 

 

 

Accounts receivable

 

(117,442

)

89,664

 

18,354

 

(307,540

)

Inventories

 

(96,062

)

(135,430

)

192,331

 

(353,125

)

Other assets

 

40,052

 

(33,670

)

43,296

 

(46,719

)

Accounts payable

 

130,610

 

(133,911

)

82,763

 

230,269

 

Income taxes payable

 

2,432

 

(32,114

)

1,027

 

5,743

 

Accrued expenses

 

45,495

 

76,421

 

(79,395

)

117,507

 

Net cash provided by operating activities

 

136,682

 

77,235

 

423,043

 

346,123

 

 

 

 

 

 

 

 

 

 

 

Investing activities:

 

 

 

 

 

 

 

 

 

Purchases of property, plant and equipment

 

(95,662

)

(115,636

)

(243,166

)

(310,625

)

Acquisition of businesses, net of cash acquired

 

 

 

 

(271,159

)

Purchase of securities

 

 

 

 

(20,373

)

Sale of securities

 

 

32,533

 

 

 

32,758

 

Investment in direct financing lease

 

(27,967

)

 

(27,967

)

 

Other investing activities

 

(2,857

)

(1,753

)

(13,370

)

2,176

 

Net cash used in investing activities

 

(126,486

)

(84,856

)

(284,503

)

(567,223

)

 

 

 

 

 

 

 

 

 

 

Financing activities:

 

 

 

 

 

 

 

 

 

Issuance of current and long-term debt

 

240,586

 

1,186,000

 

949,330

 

2,190,900

 

Repayment of current and long-term debt

 

(251,219

)

(814,665

)

(1,451,666

)

(1,449,820

)

Debt issuance costs

 

(221

)

(28

)

(13,972

)

(7,544

)

Issuance of common stock (net of expenses) and proceeds from exercise of stock options, including related tax effect

 

6,645

 

2,029

 

417,134

 

19,483

 

Purchase of treasury stock

 

 

(439,166

)

 

(485,293

)

Contribution from noncontrolling investor

 

 

 

5,000

 

 

Dividends paid

 

(16,110

)

(19,819

)

(52,505

)

(52,977

)

Net cash provided by (used in) financing activities

 

(20,319

)

(85,649

)

(146,679

)

214,749

 

 

 

 

 

 

 

 

 

 

 

Decrease in cash and equivalents

 

(10,123

)

(93,270

)

(8,139

)

(6,351

)

Cash and equivalents at beginning of period

 

18,217

 

115,405

 

16,233

 

28,486

 

 

 

 

 

 

 

 

 

 

 

Cash and equivalents at end of period

 

$

8,094

 

$

22,135

 

$

8,094

 

$

22,135

 

 

 

 

 

 

 

 

 

 

 

Supplemental disclosure information:

 

 

 

 

 

 

 

 

 

Cash paid for interest

 

$

3,849

 

$

7,982

 

$

83,282

 

$

76,701

 

Cash paid for federal and state income taxes, net of refunds

 

$

228

 

$

153,938

 

$

(53,546

)

$

315,847

 

 

See notes to consolidated financial statements.

 

3



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 1.  Description of the Business, Significant Accounting Policies, and Recent Accounting Pronouncements

 

Description of the Business

 

Steel Dynamics, Inc. (SDI), together with its subsidiaries (the company), is a domestic manufacturer of steel products. The company has three reporting segments: steel operations, metals recycling and ferrous resources operations, and steel fabrication operations.

 

Steel Operations.  Steel operations include the company’s Flat Roll Division, Structural and Rail Division, Engineered Bar Products Division, Roanoke Bar Division, Steel of West Virginia (SWVA) and The Techs operations. These operations consist of mini-mills, producing steel from steel scrap, using electric arc furnaces, continuous casting, automated rolling mills, and downstream finishing facilities. The company’s steel operations sell directly to end users and service centers. These products are used in numerous industry sectors, including the automotive, construction, commercial, transportation and industrial machinery markets. Steel operations accounted for approximately 57% and 53% of the company’s net sales during the three-month periods ended September 30, 2009 and 2008, respectively, and 58% and 55% of the company’s net sales during the nine-month periods ended September 30, 2009 and 2008, respectively.

 

Metals Recycling and Ferrous Resources Operations. Metals recycling and ferrous resources operations primarily are composed of the company’s steel scrap procurement and processing locations, operated through the company’s wholly-owned subsidiary, OmniSource Corporation (OmniSource), as well as Iron Dynamics (IDI), the company’s iron-substitute production facility. In addition, the impact related to the construction of the Mesabi Nugget iron-making facility and future mining operations in Hoyt Lakes, Minnesota is also included in this segment.  Metals recycling and ferrous resources operations accounted for approximately 40% and 42% of the company’s net sales during the three-month periods ended September 30, 2009 and 2008, respectively, and 37% and 40% of the company’s net sales during the nine-month periods ended September 30, 2009 and 2008, respectively.

 

Steel Fabrication Operations.  Steel fabrication operations represent the company’s New Millennium Building Systems plants located in the eastern United States. Revenues from these plants are generated from the fabrication of trusses, girders, steel joists and steel decking used within the non-residential construction industry. Steel fabrication operations accounted for approximately 2% and 4% of the company’s net sales during the three-month periods ended September 30, 2009 and 2008, respectively, and 4% and 3% of the company’s net sales during the nine-month periods ended September 30, 2009 and 2008, respectively.

 

Significant Accounting Policies

 

Principles of Consolidation. The consolidated financial statements include the accounts of SDI, together with its subsidiaries, after elimination of significant intercompany accounts and transactions.  Noncontrolling interest represents the minority shareholders’ proportionate share in the equity or income of the company’s consolidated subsidiaries.

 

Use of Estimates.  These financial statements are prepared in conformity with accounting principles generally accepted in the United States and, accordingly, include amounts that require management to make estimates and assumptions that affect the amounts reported in the financial statements and in the notes thereto.  Significant items subject to such estimates and assumptions include the carrying value of property, plant and equipment, intangible assets and goodwill; valuation allowances for trade receivables, inventories and deferred income tax assets; unrecognized tax benefits; potential environmental liabilities, litigation claims and settlements.  Actual results may differ from these estimates and assumptions.

 

In the opinion of management, these financial statements reflect all normal recurring adjustments necessary for a fair presentation of the interim period results.  These financial statements and notes should be read in conjunction with the audited financial statements and notes thereto included in the company’s Annual Report on Form 10-K for the year ended December 31, 2008.

 

Uncertain Tax Positions.  The company files income tax returns in the U.S. federal jurisdiction and in various state jurisdictions. The state of Indiana completed its examination of the calendar years 2000 through 2005 in the third quarter of 2008. The company paid additional taxes of $20.7 million as a result of the examinations.  This amount was recorded as an unrecognized tax benefit. It is reasonably possible that the amount of unrecognized tax benefits could change in the next twelve months as a result of state income tax audits. Based on current audits in process, the payment of additional taxes could be in an amount from zero to $2.1 million during 2009, primarily related to state nexus issues. With few exceptions, the company is no longer subject to federal, state and local income tax examinations by tax authorities for years ended before 2006.

 

Included in the amount of unrecognized tax benefits at September 30, 2009, are potential benefits of $17.5 million that, if recognized, would affect the company’s effective tax rate. The company recognizes interest and penalties related to its tax contingencies on a net-of-tax basis in income tax expense. During the nine-month period ended September 30, 2009, the company recognized interest expense of $1.0 million net of tax, and benefits from the reduction of penalties of $49,000. At September 30, 2009, the company had $8.7 million accrued for the payment of interest and penalties.

 

4



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Comprehensive Income (Loss) Attributable to Steel Dynamics, Inc.  The components of comprehensive income (loss) are summarized in the following table (in thousands):

 

 

 

Three Months Ended
September 30,

 

Nine Months Ended
September 30,

 

 

 

2009

 

2008

 

2009

 

2008

 

Net income (loss)

 

$

 69,018

 

$

 193,008

 

$

 (34,835

)

$

 546,059

 

Reversal of unrealized gain upon sale of available-for-sale securities, net of tax

 

 

(5,011

)

 

(21

)

Unrealized gain on interest rate swap, net of tax

 

 

 

581

 

 

Reversal of unrealized loss on interest rate swap, net of tax

 

 

 

830

 

 

Comprehensive income (loss)

 

$

 69,018

 

$

 187,997

 

$

 (33,424

)

$

 546,038

 

 

 

 

 

 

 

 

 

 

 

Other accumulated comprehensive loss consisted of the following (in thousands):

 

 

 

 

 

 

 

 

 

 

 

 

September 30,

 

December 31,

 

 

 

 

 

 

 

2009

 

2008

 

 

 

 

 

Unrealized loss on interest rate swap

 

$

 

$

 (2,294

)

 

 

 

 

Tax effect

 

 

883

 

 

 

 

 

Total other accumulated comprehensive loss

 

$

 

$

 (1,411

)

 

 

 

 

 

Recent Accounting Pronouncements

 

In June 2009, the Financial Accounting Standards Board (FASB) Accounting Standards Codification was issued.  The standard established the Accounting Standards Codification as the single source of authoritative nongovernmental U.S. generally accepted accounting principles (GAAP), and is effective for interim and annual periods ending after September 15, 2009.  The company has adopted the standard as of September 30, 2009.  Other than the manner in which accounting guidance is referenced, the adoption had no impact on the company’s financial statements.

 

On January 1, 2009, the company adopted guidance issued by the FASB on fair value measurements as it relates to nonfinancial assets and nonfinancial liabilities that are not recognized or disclosed at fair value in the financial statements on at least an annual basis. The guidance defines fair value, establishes a framework for measuring fair value in GAAP, and expands disclosures about fair value measurements. The provisions of this standard apply to other accounting pronouncements that require or permit fair value measurements and are to be applied prospectively with limited exceptions. The adoption, as it relates to nonfinancial assets and nonfinancial liabilities, had no impact on the company’s financial statements for the three or nine months ended September 30, 2009. The provisions will be applied at such time a fair value measurement of a nonfinancial asset or nonfinancial liability is required, which may result in a fair value that is materially different than would have been calculated prior to the adoption.

 

On January 1, 2009, the company adopted guidance issued by the FASB on disclosures about derivative instruments and hedging activities. The guidance requires enhanced disclosures about an entity’s derivative and hedging activities, including (i) how and why an entity uses derivative instruments, (ii) how derivative instruments and related hedged items are accounted for, and (iii) how derivative instruments and related hedged items affect an entity’s financial position, financial performance, and cash flows. Other than the required disclosures, the adoption had no impact on the company’s financial statements.

 

On January 1, 2009, the company adopted guidance issued by the FASB to establish accounting and reporting standards for the noncontrolling interest in a subsidiary and for the deconsolidation of a subsidiary. Noncontrolling interest, previously called a minority interest, is defined as the portion of equity in a subsidiary not attributable, directly or indirectly, to a parent. Guidance requires, among other items, that a noncontrolling interest be included in the consolidated balance sheets within equity separate from the parent’s equity; consolidated net income to be reported at amounts inclusive of both the parent’s and noncontrolling interest’s shares and, separately, the amounts of consolidated net income attributable to the parent and noncontrolling interest all on the consolidated statements of income; and if a subsidiary is deconsolidated, any retained noncontrolling equity investment in the former subsidiary be measured at fair value and a gain or loss be recognized in net income based on such fair value. The presentation and disclosure requirements were applied retrospectively. The adoption did not have a material impact on the company’s financial statements.

 

On January 1, 2009, the company adopted guidance issued by the FASB on business combinations, including that the purchase method be used for all business combinations and for an acquirer to be identified for each business combination. This standard defines the acquirer as the entity that obtains control of one or more businesses in the business combination and establishes the acquisition date as the date that the acquirer achieves control instead of the date that the consideration is transferred. In a business combination, including business combinations achieved in stages (step acquisition), the acquirer is required to recognize the assets acquired, liabilities assumed, and any noncontrolling interest in the acquiree at the acquisition date, measured at their fair values as of that date, with limited exceptions. It also requires the recognition of assets acquired and liabilities assumed arising from certain contractual contingencies as of the acquisition date, measured at their acquisition-date fair values. Additionally, it requires acquisition-related costs to be expensed in the period in which the costs are incurred and the services are

 

5



Table of Contents

 

 STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

received instead of including such costs as part of the acquisition price. The adoption has not had a material impact on the company’s financial statements.

 

On January 1, 2009, the company adopted guidance issued by the FASB on the determination of the useful life of intangible assets, which amends the factors that should be considered in developing renewal or extension assumptions used to determine the useful life of a recognized intangible asset under prior guidance in order to improve the consistency between the useful life of a recognized intangible asset and the period of expected cash flows used to measure the fair value of the asset. The adoption had no impact on the company’s financial statements.

 

On January 1, 2009, the company adopted guidance issued by the FASB on determining whether instruments granted in share-based payment transactions are participating securities, which states that unvested share-based payment awards that contain nonforfeitable rights to dividends or dividend equivalents (whether paid or unpaid) are participating securities and shall be included in the computation of earnings per share pursuant to the two-class method. The adoption had no impact on the company’s financial statements.

 

The company adopted guidance issued by the FASB on disclosures about fair value of financial instruments, as of March 31, 2009. The guidance requires disclosures about fair value of all financial instruments for interim reporting periods. The applicable disclosures are included in Note 8 to the company’s financial statements included in this filing. The adoption had no impact on the company’s financial statements.

 

On June 30, 2009, the company adopted guidance issued by the FASB on subsequent events. It discusses management’s assessment of subsequent events and incorporates this guidance into accounting literature. It is effective prospectively for interim and annual periods ending after June 15, 2009. The implementation of this standard did not have a material impact on the company’s financial statements. The company has evaluated subsequent events through November 6, 2009, the date its consolidated financial statements were filed with the SEC.

 

Note 2.  Acquisition

 

On June 9, 2008, the company completed its acquisition of Recycle South, one of the nation’s largest, privately-held, regional scrap metal recycling companies, headquartered in Spartanburg, South Carolina. OmniSource (which already owned 25% of Recycle South), acquired the remaining 75% equity interest for a purchase price of approximately $376.3 million. The purchase price of $376.3 million for the remaining 75% equity interest in Recycle South, combined with the 25% interest owned pursuant to the OmniSource acquisition, results in an aggregate purchase price of $501.8 million.  During 2009 the company adjusted the initial purchase price allocation to reflect additional refinement in the valuation of the acquisition. The final purchase price allocation below is based on actual acquisition costs and the fair value of the acquired assets, assumed liabilities and identifiable intangible assets (in thousands):

 

 

 

December 31,
2008

 

Adjustments

 

September 30,
2009

 

Current assets

 

$

 213,513

 

$

 (2,400

)

$

 211,113

 

Property, plant & equipment

 

94,484

 

5,322

 

99,806

 

Intangible assets

 

155,000

 

(29,000

)

126,000

 

Goodwill

 

272,355

 

28,978

 

301,333

 

Other assets

 

5,406

 

(926

)

4,480

 

Total assets acquired

 

740,758

 

1,974

 

742,732

 

 

 

 

 

 

 

 

 

Current liabilities, excluding debt

 

94,015

 

1,974

 

95,989

 

Debt

 

144,947

 

 

144,947

 

Total liabilities assumed

 

238,962

 

1,974

 

240,936

 

 

 

 

 

 

 

 

 

Net assets acquired

 

$

 501,796

 

$

 —

 

$

 501,796

 

 

Goodwill and intangible assets of $301.3 million and $126.0 million, respectively, were recorded as a result of the acquisition. The goodwill is deductible for tax purposes.

 

The identifiable intangible assets related to the acquisition consisted of the following (in thousands):

 

 

 

Amount

 

Useful Life

 

Customer relationships

 

$

21,000

 

20 years

 

Scrap generator relationships

 

77,000

 

20 years

 

Trademarks

 

16,000

 

3 years

 

Covenants not to compete

 

12,000

 

5 years

 

 

 

$

126,000

 

 

 

 

6



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

The company utilizes an accelerated amortization methodology for customer and scrap generator relationships in order to follow the pattern in which the economic benefits of the intangible assets are anticipated to be consumed.  Finite-lived trademarks and covenants not to compete are amortized using a straight line methodology. The related aggregate amortization expense recognized for the three and nine-month periods ended September 30, 2009 were $4.1 and $17.2 million, respectively.  The estimated intangible asset amortization expense related to the total acquisition of Recycle South for the next five years and thereafter follows (in thousands):

 

2009 (including January 1 to September 30)

 

$

21,366

 

2010

 

16,483

 

2011

 

12,802

 

2012

 

10,620

 

2013

 

8,492

 

Thereafter

 

51,233

 

Total

 

$

 120,996

 

 

Note 3.  Earnings Per Share

 

Basic earnings per share is based on the weighted average shares of common stock outstanding during the period.  Diluted earnings per share assumes, in addition to the above, the weighted average dilutive effect of common share equivalents outstanding during the period.  Common share equivalents represent dilutive stock options and dilutive shares related to the company’s convertible senior notes and are excluded from the computation in periods in which they have an anti-dilutive effect.

 

The following table presents a reconciliation of the numerators and the denominators of the company’s basic and diluted earnings per share computations for net income (loss) attributable to Steel Dynamics, Inc. (in thousands, except per share data):

 

 

 

Three Months Ended September 30,

 

 

 

2009

 

2008

 

 

 

Net Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Net Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Basic earnings per share

 

$

 69,018

 

215,218

 

$

 .32

 

$

 193,008

 

195,347

 

$

 .99

 

Dilutive stock option effect

 

 

2,480

 

 

 

 

978

 

 

 

Convertible subordinated 4.0% notes

 

 

 

 

 

13

 

534

 

 

 

5.125% convertible senior notes

 

2,211

 

16,382

 

 

 

 

 

 

 

Diluted earnings per share

 

$

 71,229

 

234,080

 

$

 .30

 

$

 193,021

 

196,859

 

$

 .98

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine Months Ended September 30

 

 

 

2009

 

2008

 

 

 

Net Loss
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Net Income
(Numerator)

 

Shares
(Denominator)

 

Per Share
Amount

 

Basic earnings (loss) per share

 

$

 (34,835

)

195,689

 

$

 (.18

)

$

 546,059

 

191,579

 

$

 2.85

 

Dilutive stock option effect

 

 

 

 

 

 

1,370

 

 

 

Convertible subordinated 4.0% notes

 

 

 

 

 

429

 

5,891

 

 

 

5.125% convertible senior notes

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share

 

$

 (34,835

)

195,689

 

$

 (.18

)

$

 546,488

 

198,840

 

$

 2.75

 

 

As of September 30, 2009, all of the company’s convertible subordinated 4.0% notes have been converted. Options to purchase 1.3 million and 2.8 million shares were anti-dilutive for the three and nine-month periods ending September 30, 2009, respectively.  Options to purchase 580,000 were anti-dilutive and excluded for the three and nine-month periods ending September 30, 2008.

 

Note 4.  Inventories

 

Inventories are stated at lower of cost or market.  Cost is determined principally on a first-in, first-out basis.  The company recorded lower of cost or market adjustments of $36.6 million to certain inventories at December 31, 2008. Inventory consisted of the following, of which all ferrous materials residing at both the steel and metals recycling and ferrous resources operations are included in raw materials (in thousands):

 

 

 

September 30,
2009

 

December 31,
2008

 

Raw materials

 

$

 395,926

 

$

 554,815

 

Supplies

 

220,431

 

224,710

 

Work-in-progress

 

62,254

 

57,489

 

Finished goods

 

156,468

 

186,221

 

Total inventories

 

$

 835,079

 

$

 1,023,235

 

 

7



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 5.  Debt

 

Senior Secured Credit Facility

 

The company’s senior secured credit agreement contains financial covenants and other covenants that limit or restrict the company’s ability to make capital expenditures; incur indebtedness; permit liens on property; enter into transactions with affiliates; make restricted payments or investments; enter into mergers, acquisitions or consolidations; conduct asset sales; pay dividends or distributions and enter into other specified transactions and activities. The company’s ability to borrow funds within the terms of the revolver is dependent upon its continued compliance with its financial covenants, and other covenants contained in the senior secured credit agreement.

 

An amendment to the credit agreement was completed on June 12, 2009.  This amendment made certain adjustments to the covenant structure.  The current financial covenants state that the company must maintain an interest coverage ratio of not less than 1.25:1.00 for June 30, 2009 to December 31, 2009; 2.00:1.00 for March 31, 2010 to June 30, 2010; and 2.50:1.00 for September 30, 2010 through maturity.  At September 30, 2009 the company’s interest coverage ratio was 1.90. The company must also maintain a first lien debt to consolidated last-twelve-months trailing adjusted EBITDA (earnings before interest, taxes, depreciation, amortization, and certain other non-cash transaction adjustments as defined in the credit agreement) ratio of not more than 2.50:1.00 for April 1, 2009 to September 30, 2010; and 3.00:1.00 for December 31, 2010 through maturity.  At September 30, 2009 the company’s first lien debt to consolidated last-twelve-months trailing adjusted EBITDA was 0.39:1.00. In addition, beginning with the twelve month period ending December 31, 2010, and at all times through the maturity date, a total debt to consolidated adjusted EBITDA ratio of not more than 5.00:1.00 must be maintained. The company was in compliance with these covenants at September 30, 2009, and expects to remain in compliance over the next twelve months.

 

The amendment also activated a monthly borrowing base requirement on the revolving credit facility.  The borrowing base is determined by 85% of eligible accounts receivable and 65% of eligible inventory. The borrowing base exceeded the revolving credit facility’s capacity at September 30, 2009.

 

In addition, if the total debt to EBITDA ratio exceeds 3.50:1.00, then the ability of the company to make restricted payments as defined in the credit agreement (which includes cash dividends to stockholders and share purchases, among other things), is limited to $25 million per quarter.

 

5.125% Convertible Senior Notes

 

In June 2009 the company issued $287.5 million of 5.125% convertible senior notes due 2014.  Note holders can convert the notes into shares of the company’s common stock at an initial conversion rate of 56.9801 per $1,000 principal amount of notes.  The net proceeds from these notes along with the issuance of common stock was slightly more than $675 million and was used to prepay the term A loan as well as repay a portion of the company’s revolving credit facility.

 

Note 6. Changes in Stockholders’ Equity

 

The following table provides a reconciliation of the beginning and ending carrying amounts of total stockholders’ equity, equity attributable to stockholders of Steel Dynamics, Inc. and equity attributable to the noncontrolling interests (in thousands):

 

 

 

 

 

Stockholders of Steel Dynamics, Inc.

 

 

 

 

 

 

 

Common

 

Additional
Paid-In

 

Retained

 

Other
Accumulated
Comprehensive

 

Treasury

 

Noncontrolling

 

 

 

Total

 

Stock

 

Capital

 

Earnings

 

Income (Loss)

 

Stock

 

Interests

 

Balances at January 1, 2009

 

$

1,632,313

 

$

 545

 

$

 541,686

 

$

1,820,385

 

$

 (1,411

)

$

(737,319

)

$

 8,427

 

Issuance of common stock (net of expenses) and proceeds from exercise of stock options, including related tax effect

 

417,134

 

83

 

417,051

 

 

 

 

 

Dividends declared

 

(50,490

)

 

 

(50,490

)

 

 

 

Contributions from noncontrolling investors

 

5,000

 

 

 

 

 

 

5,000

 

Change in noncontrolling investment

 

2,366

 

 

 

 

 

 

2,366

 

Tax adjustment to noncontrolling interest

 

3,086

 

 

 

 

 

 

3,086

 

Equity-based compensation and issuance of restricted stock

 

14,828

 

 

8,366

 

 

 

6,462

 

 

Comprehensive income and net loss

 

(36,154

)

 

 

(34,835

)

1,411

 

 

(2,730

)

Balances at September 30, 2009

 

$

1,988,083

 

$

 628

 

$

 967,103

 

$

1,735,060

 

$

 —

 

$

(730,857

)

$

 16,149

 

 

8



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

In June 2009 Steel Dynamics, Inc. completed a public offering of 31,050,000 shares of its common stock at a public offering price of $13.50.  Net proceeds of the offering along with the issuance of the 5.125% convertible senior notes was slightly more than $675 million, after deducting underwriting discounts, commissions, and offering expenses.

 

Note 7.  Derivative Financial Instruments

 

The company is exposed to certain risks relating to its ongoing business operations. The primary risks mitigated by using derivative instruments by the company are commodity margin risk, interest rate risk, and foreign currency exchange rate risk. Forward contracts on various commodities are entered into to manage the price risk associated with forecasted purchases and sales of non-ferrous materials from the company’s metals recycling and ferrous resources operations. Interest rate swaps are entered into to manage interest rate risk associated with the company’s fixed and floating-rate borrowings. Forward exchange contracts on various foreign currencies are entered into to manage the foreign currency exchange rate risk as necessary.

 

The company designated its interest rate swap, which was terminated in June 2009, as a cash flow hedge of floating-rate borrowings. Forward contracts on various commodities and forward exchange contracts on various foreign currencies are not designated as hedging instruments.

 

Cash Flow Hedging Strategy.  For derivative instruments that are designated and qualify as a cash flow hedge (i.e., hedging the exposure to variability in expected future cash flows that is attributable to a particular risk), the effective portion of the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same line item associated with the forecasted transaction and in the same period or periods during which the hedged transaction affects earnings (e.g., in “interest expense” when the hedged transactions are interest cash flows associated with floating-rate borrowings). The remaining gain or loss on the derivative instrument in excess of the cumulative change in the present value of future cash flows of the hedged item, if any (i.e., the ineffectiveness portion), or hedge components excluded from the assessment of effectiveness, are recognized in the statement of operations during the current period.

 

Commodity futures contracts.  The following summarizes the company’s commodity futures contract commitments as of September 30, 2009 (MT represents metric tons and Lbs represents pounds):

 

Commodity

 

Long/Short

 

Total

 

 

Aluminum

 

Long

 

5,975

 

MT

Aluminum

 

Short

 

5,450

 

MT

Copper

 

Long

 

7,416

 

MT

Copper

 

Short

 

9,548

 

MT

Nickel

 

Long

 

582

 

MT

Nickel

 

Short

 

1,104

 

MT

Silver

 

Short

 

1,371

 

Lbs

 

The following summarizes the location and amounts of the fair values and gains or losses related to derivatives included in the company’s financial statements as of September 30, 2009 and December 31, 2008, and for the three and nine-month periods ended September 30, 2009 and 2008 (in thousands):

 

 

 

Location in Consolidated Balance Sheets

 

Fair Value
September 30,2009

 

Fair Value
December 31, 2008

 

Commodity futures net asset

 

Other current assets

 

$

 2,400

 

$

 

Commodity futures net liability

 

Accrued expenses

 

 

38,371

 

Interest rate swap liability

 

Accrued expenses

 

 

2,294

 

 

 

 

 

 

 

 

 

 

 

Location in Consolidated Statements of Operations

 

Loss for Three
Months Ended
September 30, 2009

 

Loss for Three
Months Ended

September 30, 2008

 

Commodity futures contracts

 

Costs of goods sold

 

$

469

 

$

2,994

 

 

 

 

 

 

 

 

 

 

 

Location in Consolidated Statements of Operations

 

Gain for Nine
Months Ended
September 30, 2009

 

Gain for Nine
Months Ended
September 30, 2008

 

Commodity futures contracts

 

Costs of goods sold

 

$

12,848

 

$

6,873

 

Interest rate swap

 

Other comprehensive income

 

944

 

 

Interest rate swap

 

Other expense

 

1,350

 

 

 

9



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 8.  Fair Value Measurements

 

FASB accounting standards provide a comprehensive framework for measuring fair value, specifically setting forth a definition of fair value and establishing a hierarchy prioritizing the inputs to valuation techniques, giving the highest priority to quoted prices in active markets for identical assets and liabilities and the lowest priority to unobservable value inputs.  Levels within the hierarchy are defined as follows:

 

·                Level 1—Unadjusted quoted prices for identical assets and liabilities in active markets;

·                Level 2—Quoted prices for similar assets and liabilities in active markets (other than those included in Level 1) which are observable for the asset or liability, either directly or indirectly; and

·                Level 3—Valuations derived from valuation techniques in which one or more significant inputs or significant value drivers are unobservable.

 

The following table sets forth financial assets and liabilities measured at fair value in the consolidated balance sheets and the respective levels to which the fair value measurements are classified within the fair value hierarchy as of September 30, 2009, and December 31, 2008 (in thousands):

 

 

 

September 30,
2009

 

Quoted Prices in
Active Markets
for Identical
Assets
(Level 1)

 

Significant
Other
Observable
Inputs

(Level 2)

 

Significant
Unobservable
Inputs
(Level 3)

 

Commodity futures — financial assets

 

$

 5,728

 

$

 —

 

$

 5,728

 

$

 —

 

 

 

 

 

 

 

 

 

 

 

Commodity futures — financial liabilities

 

$

 3,328

 

$

 —

 

$

 3,328

 

$

 —

 

 

 

 

 

 

 

 

 

 

 

 

 

December 31,
2008

 

Quoted Prices in
Active Markets
for Identical
Assets
(Level 1)

 

Significant
Other
Observable
Inputs

(Level 2)

 

Significant
Unobservable
Inputs
(Level 3)

 

Commodity futures — financial assets

 

$

 15,866

 

$

 —

 

$

 15,866

 

$

 —

 

 

 

 

 

 

 

 

 

 

Interest rate swap

 

$

 2,294

 

$

 —

 

$

 2,294

 

$

 —

 

Commodity futures

 

54,237

 

 

54,237

 

 

Financial liabilities

 

$

 56,531

 

$

 —

 

$

 56,531

 

$

 —

 

 

The carrying amounts of financial instruments including cash and equivalents, accounts receivable and accounts payable approximate fair value, because of the relatively short maturity of these instruments. The fair value of long-term debt, including current maturities, was approximately $2.2 billion and $2.1 billion at September 30, 2009, and December 31, 2008, respectively.

 

Note 9.  Commitments and Contingencies

 

On February 1, 2008, the company was sued by Prime Eagle Group Limited (Plaintiff), a corporation with its principal place of business in Thailand, alleging damages in excess of $1.1 billion, arising out of Steel Dynamics’ activities in providing consulting services to a Thailand-based steel company, Nakornthai Strip Mill Public Company, Limited (NSM) in its operational start-up in 1998. On April 30, 2008, Steel Dynamics filed a Motion to Dismiss the lawsuit, and on February 23, 2009, the court dismissed the complaint with prejudice and denied the plaintiffs leave to amend their complaint. The Plaintiff has appealed this dismissal. All briefs have been filed and oral argument was held on October 8, 2009.

 

On September 17, 2008, Steel Dynamics, Inc. and eight other steel manufacturing companies were served with a class action antitrust complaint, filed in the United States District Court for the Northern District of Illinois in Chicago by Standard Iron Works of Scranton, Pennsylvania, alleging violations of Section 1 of the Sherman Act.  The Complaint alleges that the defendants conspired to fix, raise, maintain and stabilize the price at which steel products were sold in the United States, starting in 2005, by artificially restricting the supply of such steel products.  Six additional lawsuits, each of them materially similar to the original, have also been filed in the same federal court, each of them likewise seeking similar class certification.  All but one of the Complaints purport to be brought on behalf of a class consisting of all direct purchasers of steel products between January 1, 2005 and the present.  The other Complaint purports to be brought on behalf of a class consisting of all indirect purchasers of steel products within the same time period.  All Complaints seek treble damages and costs, including

 

10



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

reasonable attorney fees, pre- and post-judgment interest and injunctive relief.  On January 2, 2009, Steel Dynamics and the other defendants filed a Joint Motion to Dismiss all of the direct purchaser lawsuits. On June 12, 2009, however, the Court denied the Motion. Although the company believes that the lawsuits are without merit and plans to aggressively defend these actions, the company cannot presently predict the outcome of this litigation or make any judgment with respect to its potential exposure, if any.

 

On March 18, 2009, Steel Dynamics, Inc., together with its Chairman and Chief Executive Officer, Keith E. Busse, and John Bates, a member of its board of directors, were served with a complaint, captioned Panasuk v. Steel Dynamics, Inc., et al., Civil Action No. 1109cv0066, filed in the United States District Court for the Northern District of Indiana, Fort Wayne Division, and purporting to represent a class of purchasers of Steel Dynamics common stock between January 26, 2009 and March 11, 2009.  The complaint, which was amended on July 13, 2009, alleges securities fraud in connection with the company’s issuance of certain earnings guidance and seeks damages in an unspecified amount.  On August 31, 2009, the company and Messrs. Busse and Bates filed Motions to Dismiss the amended complaint. The company believes that the complaint is without merit and will appropriately defend its interests.

 

Note 10.  Segment Information

 

The company has three reportable segments: steel operations, metals recycling and ferrous resources operations, and steel fabrication operations.  These operations are described in Note 1 to the financial statements.  Revenues included in the category “All Other” are from subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of further processing, slitting, and sale of certain steel products and the resale of certain secondary and excess steel products.  In addition, “All Other” also includes certain unallocated corporate accounts, such as the company’s senior secured credit facilities, senior notes and other debt, certain other investments, and certain profit sharing expenses.

 

The company’s operations are primarily organized and managed by operating segment.  Operating segment performance and resource allocations are primarily based on operating results before income taxes.  The accounting policies of the reportable segments are consistent with those described in Note 1 to the financial statements.  Refer to the company’s Annual Report on Form 10-K for the year ended December 31, 2008, for more information related to the company’s segment reporting.  Inter-segment sales and any related profits are eliminated in consolidation. The company’s segment results for the three and nine-month periods ended September 30 are as follows (in thousands):

 

For the three months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

September 30, 2009

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

725,635

 

$

351,788

 

$

32,310

 

$

12,871

 

$

 

$

1,122,604

 

External Non-U.S.

 

17,455

 

32,094

 

 

43

 

 

49,592

 

Other segments

 

28,096

 

171,351

 

620

 

1,517

 

(201,584

)

 

 

 

771,186

 

555,233

 

32,930

 

14,431

 

(201,584

)

1,172,196

 

Operating income (loss)

 

125,178

 

36,915

 

(3,291

)

(6,279

)(1)

(4,075

)(2)

148,448

 

Income (loss) before income taxes

 

110,085

 

27,516

 

(4,577

)

(12,854

)

(4,075

)

116,095

 

Depreciation and amortization

 

26,455

 

23,079

 

1,449

 

932

 

 

51,915

 

Capital expenditures

 

13,701

 

81,743

 

(26

)

244

 

 

95,662

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of September 30, 2009

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

2,297,886

 

2,230,991

 

154,089

 

636,580

(3)

(210,582

)(4)

5,108,964

 

Liabilities

 

279,415

 

323,227

 

8,682

 

2,717,413

(5)

(207,856

)(6)

3,120,881

 

 


Footnotes related to September 30, 2009 segment results (in millions):

 

(1)

Corporate SG&A

 

$

(7.8

)

 

Other income

 

1.5

 

 

 

 

$

(6.3

)

 

 

 

 

 

(2)

Margin impact from inter-company sales

 

$

(4.1

)

 

 

 

 

 

(3)

Deferred tax asset

 

$

287.8

 

 

Income taxes receivable

 

92.8

 

 

Debt issuance costs

 

25.9

 

 

Fixed assets

 

30.3

 

 

Intercompany debt receivable

 

104.8

 

 

Other

 

95.0

 

 

 

 

$

636.6

 

 

 

 

 

 

(4)

Elimination of inter-company receivables

 

$

(31.4

)

 

Deferred taxes elimination

 

(86.4

)

 

Elimination of intercompany debt

 

(104.8

)

 

Other

 

12.0

 

 

 

 

$

(210.6

)

 

 

 

 

 

(5)

Debt

 

$

2,076.2

 

 

Deferred taxes

 

476.2

 

 

Accrued Interest

 

62.3

 

 

Other

 

102.7

 

 

 

 

$

2,717.4

 

 

 

 

 

 

(6)

Deferred taxes elimination

 

$

(90.6

)

 

Intercompany debt

 

(104.3

)

 

Other

 

(13.0

)

 

 

 

$

(207.9

)

 

11



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

For the three months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

September 30, 2008

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

1,436,195

 

$

788,205

 

$

110,084

 

$

32,630

 

$

 

$

2,367,114

 

External Non-U.S.

 

115,463

 

81,297

 

 

69

 

 

196,829

 

Other segments

 

112,294

 

469,345

 

442

 

436

 

(582,517

)

 

 

 

1,663,952

 

1,338,847

 

110,526

 

33,135

 

(582,517

)

2,563,943

 

Operating income (loss)

 

278,300

 

95,830

 

4,430

 

(61,618

)

13,976

 

330,918

 

Income (loss) before income taxes

 

261,961

 

82,351

 

2,318

 

(58,792

)

13,976

 

301,814

 

Depreciation and amortization

 

27,798

 

24,340

 

1,919

 

1,302

 

 

55,359

 

Capital expenditures

 

54,679

 

59,608

 

911

 

438

 

 

115,636

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of September 30, 2008

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

3,098,925

 

2,484,008

 

283,356

 

344,398

 

(155,808

)

6,054,879

 

Liabilities

 

510,370

 

360,374

 

15,396

 

3,547,089

 

(117,744

)

4,315,485

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

September 30, 2009

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

1,708,648

 

$

787,257

 

$

129,565

 

$

32,315

 

$

 

$

2,657,785

 

External Non-U.S.

 

46,377

 

74,729

 

 

113

 

 

121,219

 

Other segments

 

65,979

 

298,593

 

1,198

 

3,736

 

(369,506

)

 

 

 

1,821,004

 

1,160,579

 

130,763

 

36,164

 

(369,506

)

2,779,004

 

Operating income (loss)

 

88,963

 

5,562

 

(329

)

(28,427

)

(24,640

)

41,129

 

Income (loss) before income taxes

 

40,504

 

(22,356

)

(4,518

)

(48,545

)

(29,641

)

(64,556

)

Depreciation and amortization

 

77,143

 

80,186

 

4,696

 

4,618

 

 

166,643

 

Capital expenditures

 

57,479

 

185,813

 

(475

)

349

 

 

243,166

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of September 30, 2009

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

2,297,886

 

2,230,991

 

154,089

 

636,580

(3)

(210,582

)(4)

5,108,964

 

Liabilities

 

279,415

 

323,227

 

8,682

 

2,717,413

(5)

(207,856

)(6)

3,120,881

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended

 

 

 

Metals Recycling /

 

Steel Fabrication

 

 

 

 

 

 

 

September 30, 2008

 

Steel Operations

 

Ferrous Resources

 

Operations

 

Other

 

Eliminations

 

Consolidated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Sales

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

$

4,025,859

 

$

2,045,443

 

$

281,778

 

$

109,501

 

$

 

$

6,462,581

 

External Non-U.S.

 

233,784

 

173,432

 

 

290

 

 

407,506

 

Other segments

 

286,284

 

1,084,687

 

559

 

1,631

 

(1,373,161

)

 

 

 

4,545,927

 

3,303,562

 

282,337

 

111,422

 

(1,373,161

)

6,870,087

 

Operating income (loss)

 

840,400

 

223,345

 

12,435

 

(131,873

)

(2,110

)

942,197

 

Income (loss) before income taxes

 

794,329

 

214,162

 

6,651

 

(140,517

)

(2,108

)

872,517

 

Depreciation and amortization

 

89,451

 

58,457

 

5,663

 

2,582

 

 

156,153

 

Capital expenditures

 

180,422

 

116,405

 

10,079

 

3,719

 

 

310,625

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As of September 30, 2008

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

3,098,925

 

2,484,008

 

283,356

 

344,398

 

(155,808

)

6,054,879

 

Liabilities

 

510,370

 

360,374

 

15,396

 

3,547,089

 

(117,744

)

4,315,485

 

 

12



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

Note 11.  Condensed Consolidating Information

 

Certain 100%-owned subsidiaries of SDI have fully and unconditionally guaranteed all of the indebtedness relating to the issuance of the company’s senior notes due 2012, 2015, and 2016 and convertible senior notes due 2014. Following are the company’s condensed consolidating financial statements, including the guarantors, which present the financial position, results of operations and cash flows of (i) SDI (in each case, reflecting investments in its consolidated subsidiaries under the equity method of accounting), (ii) the guarantor subsidiaries of SDI, (iii) the non-guarantor subsidiaries of SDI, and (iv) the eliminations necessary to arrive at the information for the company on a consolidated basis.  The following statements should be read in conjunction with the accompanying consolidated financial statements and the company’s Annual Report on Form 10-K for the year ended December 31, 2008.

 

Condensed Consolidating Balance Sheets (in thousands)

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

As of September 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Cash and equivalents

 

$

703

 

$

6,351

 

$

1,040

 

$

 

$

8,094

 

Accounts receivable, net

 

208,099

 

511,526

 

6,868

 

(246,096

)

480,397

 

Inventories

 

458,276

 

353,821

 

30,364

 

(7,382

)

835,079

 

Other current assets

 

253,074

 

5,434

 

477

 

(113,779

)

145,206

 

Total current assets

 

920,152

 

877,132

 

38,749

 

(367,257

)

1,468,776

 

Property, plant and equiment, net

 

1,164,544

 

740,561

 

309,893

 

 

2,214,998

 

Intangible assets, net

 

 

545,327

 

 

 

545,327

 

Goodwill

 

 

759,983

 

 

 

759,983

 

Other assets, including investments in subs

 

2,325,222

 

316,370

 

8,918

 

(2,530,630

)

119,880

 

Total assets

 

$

4,409,918

 

$

3,239,373

 

$

357,560

 

$

(2,897,887

)

$

5,108,964

 

 

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

147,555

 

$

209,158

 

$

32,498

 

$

(30,004

)

$

359,207

 

Accured expenses

 

117,377

 

114,129

 

1,452

 

(39,423

)

193,535

 

Current maturities of long-term debt

 

85,795

 

350

 

14,906

 

(14,906

)

86,145

 

Total current liabilities

 

350,727

 

323,637

 

48,856

 

(84,333

)

638,887

 

Long-term debt

 

2,002,501

 

38

 

161,807

 

(113,283

)

2,051,063

 

Other liabilities

 

344,005

 

2,281,937

 

33,402

 

(2,228,413

)

430,931

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

628

 

19,753

 

7,713

 

(27,466

)

628

 

Treasury stock

 

(730,857

)

 

 

 

(730,857

)

Additional paid-in-capital

 

967,103

 

117,753

 

112,437

 

(230,190

)

967,103

 

Retained earnings

 

1,475,811

 

496,255

 

(22,804

)

(214,202

)

1,735,060

 

Total Steel Dynamics, Inc. stockholders’ equity

 

1,712,685

 

633,761

 

97,346

 

(471,858

)

1,971,934

 

Noncontrolling interests

 

 

 

16,149

 

 

16,149

 

Total stockholders’ equity

 

1,712,685

 

633,761

 

113,495

 

(471,858

)

1,988,083

 

Total liabilities and stockholders’ equity

 

$

4,409,918

 

$

3,239,373

 

$

357,560

 

$

(2,897,887

)

$

5,108,964

 

 

13



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

 

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

As of December 31, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Cash and equivalents

 

$

1,389

 

$

11,514

 

$

3,330

 

$

 

$

16,233

 

Accounts receivable, net

 

266,709

 

461,366

 

8,410

 

(233,553

)

502,932

 

Inventories

 

612,731

 

369,412

 

23,408

 

17,684

 

1,023,235

 

Other current assets

 

126,969

 

46,949

 

351

 

(6,754

)

167,515

 

Total current assets

 

1,007,798

 

889,241

 

35,499

 

(222,623

)

1,709,915

 

Property, plant and equiment, net

 

1,186,317

 

751,904

 

134,636

 

 

2,072,857

 

Intangible assets, net

 

 

614,786

 

 

 

614,786

 

Goodwill

 

 

770,438

 

 

 

770,438

 

Other assets, including investments in subs

 

2,480,319

 

259,610

 

8,922

 

(2,663,270

)

85,581

 

Total assets

 

$

4,674,434

 

$

3,285,979

 

$

179,057

 

$

(2,885,893

)

$

5,253,577

 

 

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

119,969

 

$

124,009

 

$

43,322

 

$

(23,907

)

$

263,393

 

Accured expenses

 

165,547

 

155,962

 

3,910

 

(49,054

)

276,365

 

Current maturities of long-term debt

 

431,172

 

51

 

14,906

 

(14,906

)

431,223

 

Total current liabilities

 

716,688

 

280,022

 

62,138

 

(87,867

)

970,981

 

Long-term debt

 

2,219,085

 

76

 

6,703

 

(6,703

)

2,219,161

 

Other liabilities

 

353,294

 

2,424,175

 

4,175

 

(2,350,522

)

431,122

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

545

 

19,753

 

7,833

 

(27,586

)

545

 

Treasury stock

 

(737,319

)

 

 

 

(737,319

)

Additional paid-in-capital

 

541,686

 

117,753

 

101,973

 

(219,726

)

541,686

 

Other accumulated comprehensive loss

 

(1,411

)

 

 

 

(1,411

)

Retained Earnings

 

1,581,866

 

444,200

 

(12,192

)

(193,489

)

1,820,385

 

Total Steel Dynamics, Inc. stockholders’ equity

 

1,385,367

 

581,706

 

97,614

 

(440,801

)

1,623,886

 

Noncontrolling interests

 

 

 

8,427

 

 

8,427

 

Total stockholders’ equity

 

1,385,367

 

581,706

 

106,041

 

(440,801

)

1,632,313

 

Total liabilities and stockholders’ equity

 

$

4,674,434

 

$

3,285,979

 

$

179,057

 

$

(2,885,893

)

$

5,253,577

 

 

Condensed Consolidating Statements of Operations (in thousands)

 

For the three months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

September 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

532,431

 

$

1,323,768

 

$

12,505

 

$

(696,508

)

$

1,172,196

 

Costs of goods sold

 

427,132

 

1,203,069

 

11,123

 

(685,821

)

955,503

 

Gross profit

 

105,299

 

120,699

 

1,382

 

(10,687

)

216,693

 

Selling, general and administrative

 

16,611

 

53,360

 

3,580

 

(5,306

)

68,245

 

Operating income (loss)

 

88,688

 

67,339

 

(2,198

)

(5,381

)

148,448

 

Interest expense, net capitalized interest

 

18,298

 

14,002

 

1,201

 

1,019

 

34,520

 

Other (income) expense, net

 

(88

)

(3,004

)

(17

)

942

 

(2,167

)

Income (loss) before income taxes and equity in net income of subsidiaries

 

70,478

 

56,341

 

(3,382

)

(7,342

)

116,095

 

Income taxes (benefit)

 

27,518

 

24,983

 

(1,470

)

(3,666

)

47,365

 

 

 

42,960

 

31,358

 

(1,912

)

(3,676

)

68,730

 

Equity in net income of subsidiaries

 

29,446

 

 

 

 

 

(29,446

)

 

Net loss attributable to noncontrolling interests

 

 

 

 

 

(288

)

 

 

(288

)

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

72,406

 

$

31,358

 

$

(1,624

)

$

(33,122

)

$

69,018

 

 

14



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

For the three months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

September 30, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

1,187,112

 

$

2,987,157

 

$

33,219

 

$

(1,643,545

)

$

2,563,943

 

Costs of goods sold

 

939,794

 

2,775,282

 

44,576

 

(1,640,915

)

2,118,737

 

Gross profit

 

247,318

 

211,875

 

(11,357

)

(2,630

)

445,206

 

Selling, general and administrative

 

69,506

 

46,755

 

2,004

 

(3,977

)

114,288

 

Operating income (loss)

 

177,812

 

165,120

 

(13,361

)

1,347

 

330,918

 

Interest expense, net capitalized interest

 

16,653

 

19,223

 

221

 

1,349

 

37,446

 

Other (income) expense, net

 

72,947

 

(81,462

)

(52

)

225

 

(8,342

)

Income (loss) before income taxes and equity in net income of subsidiaries

 

88,212

 

227,359

 

(13,530

)

(227

)

301,814

 

Income taxes (benefit)

 

32,815

 

83,291

 

(5,141

)

3,105

 

114,070

 

 

 

55,397

 

144,068

 

(8,389

)

(3,332

)

187,744

 

Equity in net income of subsidiaries

 

135,679

 

 

 

 

 

(135,679

)

 

Net loss attributable to noncontrolling interests

 

 

 

 

(5,264

)

 

 

(5,264

)

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

191,076

 

$

144,068

 

$

(3,125

)

$

(139,011

)

$

193,008

 

 

For the nine months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

September 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

1,229,082

 

$

3,034,599

 

$

34,238

 

$

(1,518,915

)

$

2,779,004

 

Costs of goods sold

 

1,163,834

 

2,813,517

 

34,643

 

(1,477,893

)

2,534,101

 

Gross profit

 

65,248

 

221,082

 

(405

)

(41,022

)

244,903

 

Selling, general and administrative

 

52,602

 

158,257

 

9,599

 

(16,684

)

203,774

 

Operating income (loss)

 

12,646

 

62,825

 

(10,004

)

(24,338

)

41,129

 

Interest expense, net capitalized interest

 

59,292

 

41,281

 

1,996

 

5,245

 

107,814

 

Other (income) expense, net

 

51,038

 

(54,741

)

5

 

1,569

 

(2,129

)

Income (loss) before income taxes and equity in net income of subsidiaries

 

(97,684

)

76,285

 

(12,005

)

(31,152

)

(64,556

)

Income taxes (benefit)

 

(42,645

)

33,303

 

(4,049

)

(13,600

)

(26,991

)

 

 

(55,039)

 

42,982

 

(7,956

)

(17,552

)

(37,565

)

Equity in net income of subsidiaries

 

35,026

 

 

 

 

 

(35,026

)

 

Net loss attributable to noncontrolling interests

 

 

 

 

 

(2,730

)

 

 

(2,730

)

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

(20,013

)

$

42,982

 

$

(5,226

)

$

(52,578

)

$

(34,835

)

 

15



Table of Contents

 

STEEL DYNAMICS, INC.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

 

For the nine months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

September 30, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net sales

 

$

3,195,055

 

$

7,862,106

 

$

111,642

 

$

(4,298,716

)

$

6,870,087

 

Costs of goods sold

 

2,467,936

 

7,298,021

 

115,749

 

(4,283,789

)

5,597,917

 

Gross profit

 

727,119

 

564,085

 

(4,107

)

(14,927

)

1,272,170

 

Selling, general and administrative

 

187,667

 

150,032

 

7,086

 

(14,812

)

329,973

 

Operating income (loss)

 

539,452

 

414,053

 

(11,193

)

(115

)

942,197

 

Interest expense, net capitalized interest

 

51,612

 

47,867

 

570

 

2,679

 

102,728

 

Other (income) expense, net

 

204,459

 

(237,892

)

(250

)

635

 

(33,048

)

Income (loss) before income taxes and equity in net income of subsidiaries

 

283,381

 

604,078

 

(11,513

)

(3,429

)

872,517

 

Income taxes (benefit)

 

106,979

 

221,410

 

(4,363

)

6,430

 

330,456

 

 

 

176,402

 

382,668

 

(7,150

)

(9,859

)

542,061

 

Equity in net income of subsidiaries

 

375,518

 

 

 

 

 

(375,518

)

 

Net loss attributable to noncontrolling interests

 

 

 

 

(3,998

)

 

 

(3,998

)

Net income (loss) attributable to Steel Dynamics, Inc.

 

$

551,920

 

$

382,668

 

$

(3,152

)

$

(385,377

)

$

546,059

 

 

Condensed Consolidating Statements of Cash Flows (in thousands)

 

For the nine months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

September 30, 2009

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net cash provided by (used in) operating activities

 

$

95,162

 

$

170,207

 

$

(27,478

)

$

185,152

 

$

423,043

 

Net cash used in investing activities

 

(71,030

)

(55,211

)

(158,262

)

 

(284,503

)

Net cash provided by (used in) financing activities

 

(24,818

)

(120,159

)

183,450

 

(185,152

)

(146,679

)

Decrease in cash and equivalents

 

(686

)

(5,163

)

(2,290

)

 

(8,139

)

  Cash and equivalents at beginning of period

 

1,389

 

11,514

 

3,330

 

 

16,233

 

  Cash and equivalents at end of period

 

$

703

 

$

6,351

 

$

1,040

 

$

 

$

8,094

 

 

 

 

 

 

 

 

 

 

 

 

 

For the nine months ended,

 

 

 

 

 

Combined

 

Consolidating

 

Total

 

September 30, 2008

 

Parent

 

Guarantors

 

Non-Guarantors

 

Adjustments

 

Consolidated

 

Net cash provided by operating activities

 

$

448,458

 

$

162,963

 

$

9,383

 

$

(274,681

)

$

346,123

 

Net cash used in investing activities

 

(355,025

)

(132,383

)

(79,815

)

 

(567,223

)

Net cash provided by (used in) financing activities

 

(99,042

)

(32,716

)

71,826

 

274,681

 

214,749

 

  Increase (decrease) in cash and equivalents

 

(5,609

)

(2,136

)

1,394

 

 

(6,351

)

  Cash and equivalents at beginning of period

 

6,327

 

20,096

 

2,063

 

 

28,486

 

  Cash and equivalents at end of period

 

$

718

 

$

17,960

 

$

3,457

 

$

 

$

22,135

 

 

16



Table of Contents

 

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

Forward-Looking Statements

 

This report contains some predictive statements about future events, including statements related to conditions in the steel and recycled metals marketplaces, our revenue, costs of purchased materials, future profitability and earnings, and the operation of new or existing facilities. These statements are intended to be made as “forward-looking,” subject to many risks and uncertainties, within the safe harbor protections of the Private Securities Litigation Reform Act of 1995. Such predictive statements are not guarantees of future performance, and actual results could differ materially from our current expectations. Factors that could cause such predictive statements to turn out other than as anticipated or predicted include, among others: the effects of a prolonged or deepening recession on industrial demand; general or specific sector (i.e., automotive, consumer appliance or construction) economic conditions affecting steel or recycled metals consumption; the impact of price competition, whether domestic or the result of foreign imports; difficulties in integrating acquired businesses; risks and uncertainties involving new products or new technologies; changes in the availability or cost of steel scrap or substitute materials; increases in energy costs; occurrence of unanticipated equipment failures and plant outages; labor unrest; and the effect of the elements on production or consumption.

 

More specifically, we refer you to the sections titled Special Note Regarding Forward-Looking Statements and Risk Factors in our annual report on Form 10-K for the year ended December 31, 2008, as well as in other reports which we file with the Securities and Exchange Commission, for a more detailed discussion of some of the many factors, variable risks and uncertainties that could cause actual results to differ materially from those we may have expected or anticipated. These reports are available publicly on the SEC web site, www.sec.gov, and on our web site, www.steeldynamics.com. Forward-looking or predictive statements we make are based upon information and assumptions, concerning our businesses and the environments in which they operate, which we consider reasonable as of the date on which these statements are made. Due to the foregoing risks and uncertainties however, as well as, matters beyond our control which can affect forward-looking statements, you are cautioned not to place undue reliance on these predictive statements, which speak only as of the date of this report. We undertake no duty to update or revise any forward-looking statement, whether as a result of new information, future events or otherwise.

 

Operating Statement Classifications

 

Net Sales. Net sales from our operations are a factor of volumes shipped, product mix and related pricing. We charge premium prices for certain grades of steel, product dimensions, certain smaller volumes, and for value-added processing or coating of the steel products. Except for our steel fabrication operations segment, we recognize revenue from sales and the allowance for estimated costs associated with returns from these sales at the time the title of the product is transferred to the customer. Provision is made for estimated product returns and customer claims based on estimates and actual historical experience. Net sales from steel fabrication operations are recognized from construction contracts utilizing a percentage-of-completion method, which is based on the percentage of steel consumed to date as compared to the estimated total steel required for each contract.

 

Costs of Goods Sold. Our costs of goods sold represent all direct and indirect costs associated with the manufacture of our products. The principal elements of these costs for our steel operations are steel scrap and scrap substitutes (which represent the most significant single component of our consolidated costs of goods sold), alloys, zinc, natural gas, argon, direct and indirect labor and related benefits, electricity, oxygen, electrodes, depreciation, materials and freight. The principal elements of these costs for our metals recycling and ferrous resources operations are the costs of procuring the unprocessed scrap materials, material transportation costs, and processing expenses, such as direct and indirect labor, depreciation and utilities. The principal elements of these costs for our fabrication operations include purchased steel and direct and indirect labor and related benefit expenses.

 

Selling, General and Administrative Expenses. Selling, general and administrative expenses consist of all costs associated with our sales, finance and accounting, and administrative departments. These costs include, among other items, labor and related benefits, professional services, insurance premiums, property taxes, profit sharing, and amortization of intangible assets.

 

Interest Expense, net Capitalized Interest. Interest expense consists of interest associated with our senior credit facilities and other debt (described in the notes to our financial statements included in our 2008 Annual Report on Form 10-K and in Note 5 of this report) net of capitalized interest costs that are related to capital projects during the related construction period.

 

Other (Income) Expense, net. Other income consists of interest income earned on our temporary cash deposits and any other non-operating income activity, including gains on certain short-term investments and income from non-consolidated investments accounted for under the equity method. Other expense consists of any non-operating costs, including the expense from the termination of an interest rate swap contract related to the term A loan in the second quarter of 2009.

 

Third Quarter Operating Results 2009 vs. 2008

 

Outlook. Net income was $69.0 million, or $.30 per diluted share, during the third quarter of 2009, compared with net income of $193.0 million, or $.98 per diluted share, during the third quarter of 2008 and a net loss of $16.0 million, or $.08 per diluted share, during the second quarter of 2009. As is the case throughout the global steel industry, we have been adversely impacted in recent quarters by the overall economic recession. We have, however, experienced positive trends in volumes and order entry activity during the third quarter of 2009 at some of our operations, specifically in our flat-rolled steel and metals recycling operations. While we believe that flat-rolled and recycled metals market conditions from both a pricing and volume perspective could weaken from third quarter levels, we continue to be well positioned to capitalized on order activity with a highly-variable cost structure.

 

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Table of Contents

 

Gross Profit.       When comparing the third quarter of 2009 with the third quarter of 2008, our net sales decreased $1.4 billion, or 54%, to $1.2 billion. Our gross profit percentage was 18% during the third quarter of 2009 as compared to 17% for the third quarter of 2008, and as compared to 9% on a linked-quarter basis. Our improved gross profit percentage on a linked-quarter basis is primarily the result of increasing volumes and sales prices coupled with production costs being spread across higher volumes during the third quarter as compared to the second quarter.

 

Steel Operations

 

 

 

Three Months Ended
September 30,

 

Nine Months Ended
September 30,

 

First
Quarter

 

Second
Quarter

 

 

 

2009

 

2008

 

2009

 

2008

 

2009

 

2009

 

Shipments (net tons)

 

 

 

 

 

 

 

 

 

 

 

 

 

Flat Roll Division

 

656,512

 

576,059

 

1,415,195

 

1,967,660

 

303,938

 

454,745

 

Structural and Rail Division

 

134,390

 

281,126

 

360,421

 

866,963

 

129,555

 

96,476

 

Engineered Bar Products Division

 

80,428

 

149,708

 

215,092

 

442,741

 

71,540

 

63,124

 

Roanoke Bar Division

 

97,895

 

148,128

 

263,617

 

436,078

 

76,610

 

89,112

 

Steel of West Virginia

 

57,539

 

62,849

 

155,622

 

218,907

 

43,124

 

54,959

 

The Techs

 

220,383

 

209,191

 

466,032

 

734,110

 

118,359

 

127,290

 

Total shipments

 

1,247,147

 

1,427,061

 

2,875,979

 

4,666,459

 

743,126

 

885,706

 

Intercompany

 

(84,396

)

(141,113

)

(183,998

)

(395,926

)

(52,012

)

(47,590

)

External shipments

 

1,162,751

 

1,285,948

 

2,691,981

 

4,270,533

 

691,114

 

838,116

 

 

Steel operations accounted for 57% and 53% of our net sales during the third quarter of 2009 and 2008, respectively. Third quarter 2009 shipments were down 13% compared to the same period in 2008, with the exception of our flat-rolled products, where shipments were 14% higher during the third quarter of 2009 versus 2008 and our Flat Roll Division operated at near capacity production levels. Linked-quarter shipments increased at all of our steel divisions, with total steel shipments increasing 41% as compared to the second quarter, driven by increased shipments of 295,000 net tons in flat-rolled products.

 

Our third quarter 2009 average steel operations’ selling price per ton shipped decreased $559 compared with the third quarter of 2008, but increased $33 compared with the second quarter of 2009. We expect continued downward pressure on pricing throughout the fourth quarter, as order entry has declined from peak third quarter levels for our flat-rolled products. Long products will likely lag due to a continued stagnant non-residential construction arena, driven by the weak economy and lack of available financing for construction projects.

 

Metallic raw materials used in our electric arc furnaces represent our single most significant manufacturing cost. Our metallic raw material cost per net ton consumed in our steel operations decreased $317 compared with the third quarter of 2008, but increased $49 on a linked-quarter basis. During the third quarter of 2009 and 2008, respectively, our metallic raw material costs represented 54% and 39% of our steel operations’ manufacturing costs, excluding the operations of The Techs, which purchases, rather than produces, the steel it further processes. We currently anticipate steel scrap prices will decrease during the fourth quarter.

 

Average Quarterly Steel Selling Prices

 

 

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Table of Contents

 

Metals Recycling and Ferrous Resources Operations

 

 

 

Three Months Ended
September 30,

 

Nine Months Ended
September 30,

 

First
Quarter

 

Second
Quarter

 

 

 

2009

 

2008

 

2009

 

2008

 

2009

 

2009

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ferrous metal shipments (net tons)

 

 

 

 

 

 

 

 

 

 

 

 

 

Combined

 

1,293,820

 

1,755,608

 

2,863,888

 

4,654,495

 

729,869

 

840,199

 

Intra-company

 

(575,840

)

(714,234

)

(1,103,616

)

(1,832,244

)

(214,753

)

(313,023

)

External

 

717,980

 

1,041,374

 

1,760,272

 

2,822,251

 

515,116

 

527,176

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Non-ferrous shipments (thousands of pounds)

 

217,068

 

243,897

 

577,246

 

736,833

 

190,394

 

169,784

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron Dynamics shipments (net tons)

 

 

 

 

 

 

 

 

 

 

 

 

 

Liquid pig iron

 

55,007

 

44,254

 

140,625

 

142,039

 

41,226

 

44,392

 

Hot briquetted iron

 

4,497

 

17,715

 

26,306

 

48,404

 

20,326

 

1,483

 

Other

 

36

 

7,689

 

739

 

13,936

 

674

 

29

 

Intra-company

 

59,540

 

69,658

 

167,670

 

204,379

 

62,226

 

45,904

 

 

Metals recycling and ferrous resources operations accounted for 40% and 42% of our net sales during the third quarters of 2009 and 2008, respectively. Our metals recycling operations primarily engage in the brokerage, collection and processing of ferrous and non-ferrous metals for resale to steel companies, brokers and other metals processors. During the third quarter of 2009, this segment recorded external shipments of 718,000 tons of ferrous metals and 217.1 million pounds of non-ferrous materials, compared with 1.0 million tons and 243.9 million pounds during the same period in 2008. On a linked-quarter basis, external shipments of ferrous metals increased by 191,000 tons while shipments of non-ferrous metals increased by 47.3 million pounds. External shipments for the quarter fell substantially compared to the same period in 2008 due to the continued weak global economy relative to 2008 which caused reduced manufacturing activity resulting in reduced demand and sources of scrap. During the third quarter of 2009, the metals recycling segment provided approximately 50% of the steel scrap purchased by our steel mills. This represented 31% of the metals recycling segment’s net sales for the quarter as compared to 22% during the second quarter of 2009, and 35% during the third quarter of 2008. While electric arc furnace utilization increased during the third quarter, which is a major customer base, we believe utilization rates may ease through the fourth quarter which could result in less comparative demand. The market for non-ferrous materials, particularly aluminum, has shown signs of strengthening, with apparent demand from automotive suppliers appearing to be the primary driver due to automotive restocking.

 

As selling values possibly decrease in the fourth quarter, margins could be further compressed due to the selling of higher-cost scrap purchased during the third quarter. Flows of scrap have increased markedly in recent months, and anticipated easing of electric arc furnace utilization will likely put downward pressure on pricing.

 

Steel Fabrication Operations

 

Steel fabrication operations accounted for 2% and 4% of our net sales during the third quarters of 2009 and 2008, respectively. Our average steel fabrication operations’ selling price per ton shipped decreased $460, or 33%, during the third quarter of 2009 when compared with the third quarter of 2008, and decreased $94, or 9%, on a linked-quarter basis. The purchase of various steel products is the largest single cost of production for our steel fabrication operations. During the third quarters of 2009 and 2008, respectively, the cost of steel products purchased represented 65% and 87% of the total cost of manufacturing for our steel fabrication operations. We anticipate non-residential construction activity to remain weak during the fourth quarter and into 2010, resulting in decreased shipping volumes and selling prices for this segment of our operations.

 

19



Table of Contents

 

Average Quarterly Fabrication Selling Prices

 

Selling, General and Administrative Expenses. Selling, general and administrative expenses (including profit sharing and amortization of intangible assets) were $68.2 million during the third quarter of 2009, as compared to $114.3 million during the third quarter of 2008, a decrease of $46.0 million, or 40%. Our selling, general and administrative expenses represented 6% and 4% of our total net sales during the third quarters of 2009 and 2008, respectively. The percentage increase is primarily a result of the significant decline in nets sales in the third quarter of 2009 compared with the prior year as measured against certain fixed cost components in selling, general and administrative expenses.

 

The decrease in our selling, general and administrative expenses was in part due to reduced levels of performance-based compensation accruals and reduced profit sharing expense during the third quarter of 2009 as a result of our year-to-date financial results. We had performance-based compensation accruals of $38.0 million at September 30, 2008, compared to $5.8 million at September 30, 2009. During the third quarter of 2008, we recorded expense of $30.8 million related to our Steel Dynamics performance-based profit sharing plan as compared to $226,000 in the third quarter of 2009. During 2008 our board of directors modified the contribution percentage for this plan to consist of 2% of consolidated pretax earnings plus a unique percentage of each of our operating segments’ pretax earnings. The resulting total contribution percentage was 9% of consolidated pretax earnings during the third quarter of 2008.

 

Interest Expense, net Capitalized Interest. During the third quarter of 2009, gross interest expense decreased $1.7 million, or 4%, to $40.5 million, and capitalized interest increased $1.2 million to $6.0 million, when compared to the same period in 2008. The interest capitalization that occurred during these periods resulted from the interest required to be capitalized with respect to construction activities at our various operating segments. Our weighted-average interest rate on our outstanding borrowings was 7.2% and 6.4% at September 30, 2009 and 2008, respectively. We currently anticipate gross interest expense to remain relatively flat during the fourth quarter.

 

Other Income, net. Other income was $2.2 million during the third quarter of 2009, as compared to $8.3 million during the same period in 2008. During the third quarter of 2008, other income of $8.6 million was attributable to a gain on the sale of marketable securities.

 

Income Taxes (Benefit). During the third quarter of 2009, our income tax expense was $47.4 million, as compared to $114.1 million during the same period in 2008. Our effective income tax rate was 40.8% and 37.1% during the third quarters of 2009 and 2008, respectively. We estimate that our effective income tax rate will be 41.5% for the remainder of 2009. However, this could change if our actual earnings in the fourth quarter of 2009 are materially different than currently anticipated. We account for income taxes and the related accounts under the liability method. Deferred tax liabilities and assets are determined based on the difference between the financial statement and tax basis of assets and liabilities using enacted rates expected to be in effect during the year in which the basis differences reverse.

 

Included in the amount of unrecognized tax benefits at September 30, 2009, are potential benefits of $17.5 million that, if recognized, would affect our effective tax rate. We recognize interest and penalties related to our tax contingencies on a net-of-tax basis in income tax expense. During the nine-month period ended September 30, 2009, we recognized interest expense of $1.0 million, net of tax, and benefits from the reduction of penalties of $49,000. At September 30, 2009, we had $8.7 million accrued for the payment of interest and penalties.

 

We file income tax returns in the U.S. federal jurisdiction and in various state jurisdictions. The state of Indiana completed its examination of the calendar years 2000 through 2005 in the third quarter of 2008. We paid additional taxes of $20.7 million as a result of the examinations. This amount was recorded as an unrecognized tax benefit. It is reasonably possible that the amount of unrecognized tax benefits could change in the next twelve months as a result of state income tax audits. Based on current audits in process, the payment of additional taxes could be in an

 

20



Table of Contents

 

amount from zero to $2.1 million during 2009, primarily related to state nexus issues. With few exceptions, we are no longer subject to federal, state and local income tax examinations by tax authorities for years ended before 2006.

 

First Nine Months Operating Results 2009 vs. 2008

 

Net loss was $34.8 million or $.18 per diluted share during the first nine months of 2009, compared with net income of $546.1 million or $2.75 per diluted share during the first nine months of 2008.

 

Gross Profit.       When comparing the first nine months of 2009 with the same period in 2008, our net sales decreased $4.1 billion, or 60%, to $2.8 billion. Our gross margin percentage was 9% during the first nine months of 2009 as compared to 19% during the first nine months of 2008. Our first nine months 2009 financial results include the operations of Recycle South, versus approximately four months of operations of Recycle South in 2008. The primary driver of the decrease in our year-to-year gross margin percentage was the global economic recession which has had an adverse impact on our shipping volumes and average selling prices in all of our segments.

 

Selling, General and Administrative Expenses. Selling, general and administrative expenses were $203.8 million during the first nine months of 2009, as compared to $330.0 million during the same period in 2008, a decrease of $126.2 million, or 38%. During the first nine months of 2009 and 2008, selling, general and administrative expenses represented approximately 7% and 5% of net sales, respectively. The decrease in selling, general and administrative expenses in the first nine months of 2009 compared to the first nine months of 2008 primarily relates to a sharp reduction in profit sharing expense during 2009. Profit sharing expense was $76.2 million during the first nine months of 2008, compared to $409,000 during the same period of 2009.

 

Interest Expense, net Capitalized Interest. During the first nine months of 2009, gross interest expense increased $3.4 million, or 3%, to $121.4 million, and capitalized interest decreased $1.7 million, or 11%, to $13.6 million as compared to the same period in 2008. The increase in gross interest expense for the first nine months of 2009 compared to the first nine months of 2008 is a result of increased borrowings for, among other things, capital outlays for our expansion projects. The increase is also due to the prepayment of the term A loan, which resulted in the recording of an additional $2.2 million of interest expense due to the write off of the related capitalized financing costs. The interest capitalization that occurred during these periods primarily resulted from the interest required to be capitalized with respect to construction activities at our Structural and Rail division and our Mesabi Nugget operations.

 

Other Income, net. Other income was $2.1 million during the first nine months of 2009, as compared to $33.0 million during the same period in 2008. During the second quarter of 2009, the company recorded an expense of $1.3 million from the termination of an interest rate swap contract related to the term A loan. During 2008, other income of $21.0 million was attributable to earnings from investments in scrap procurement and processing entities which were accounted for under the equity method of accounting. As of the date of its acquisition, Recycle South, which was $20.4 million of other income during the first nine months of 2008, is no longer included in other income, as its results are consolidated in our financial statements after acquisition. Also during 2008, we recorded $8.6 million of other income on the sale of marketable securities.

 

Income Taxes. During the first nine months of 2009, our income tax provision was a benefit of $27.0 million, as compared to expense of $330.5 million during the same period in 2008. During the first nine months of 2009 and 2008, our effective income tax rates were 41.8% and 37.7%, respectively. We estimate that our effective income tax rate will be 41.5% for the remainder of 2009. However, this could change if our actual earnings in the fourth quarter of 2009 are materially different than currently anticipated.

 

Liquidity and Capital Resources

 

Our business is capital intensive and requires substantial expenditures for, among other things, the purchase and maintenance of equipment used in our steelmaking and finishing operations and to remain in compliance with environmental laws. Our short-term and long-term liquidity needs arise primarily from capital expenditures, working capital requirements and principal and interest payments related to our outstanding indebtedness. We have met these liquidity requirements with cash provided by operations, issuances of common stock, long-term borrowings, state and local grants and capital cost reimbursements.

 

Working Capital. During the first nine months of 2009, our operational working capital position, representing our cash invested in trade receivables and inventories less trade payables and accruals decreased $223.7 million to $762.7 million compared to December 31, 2008. Trade receivables decreased $22.5 million, or 4%, during the first nine months of 2009 to $480.4 million, of which over 95% were current or less than 60 days past due. Our largest customer is an affiliated company, Heidtman Steel, which represented 6% and 10% of our outstanding trade receivables at September 30, 2009 and December 31, 2008, respectively. Trade receivables declined during the first nine months of 2009 due to decreased product prices as compared to the second half of 2008. The dollar value of our raw materials, primarily steel scrap inventories, decreased by approximately $158.8 million during the first nine months of 2009. Steel scrap inventory volumes, including both steel operations and metals recycling and ferrous resources, decreased by 349,000 gross tons during the first nine months of 2009. The dollar value of total inventories decreased $188.2 million, or 18%, to $835.1 million during the first nine months of 2009, with volumes of work-in-process and finished goods inventories decreasing 52,000 net tons, or 15%. Our trade payables and general accruals increased $13.0 million, or 2%, during the first nine months of 2009. This is a reflection of increased production activities and commodity raw material purchasing during the third quarter of 2009 compared to the fourth quarter of 2008.

 

Capital Expenditures. During the first nine months of 2009, we invested $243.2 million in property, plant and equipment, of which $23.2 million related primarily to the addition of a second rolling mill and caster at our Structural and Rail Division, $23.6 million related to metals recycling operations and $162.3 million related to the construction of Mesabi Nugget, our planned iron-nugget manufacturing facility and

 

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related mining operations. The other capital expenditures of $34.1 million primarily represented expansion and maintenance projects at our other facilities. We believe these capital investments will benefit our net sales and related cash flows as each project reaches completion.

 

Capital Resources and Long-term Debt. During the first nine months of 2009, our total outstanding debt decreased $513.2 million to $2.1 billion, primarily because we prepaid our term A loan of $552.0 million in June 2009 through the net proceeds from the issuance of common stock. Our total long-term debt to capitalization ratio, representing our long-term debt, including current maturities divided by the sum of our long-term debt and our total stockholders’ equity, was 52% and 62% at September 30, 2009 and December 31, 2008, respectively. At September 30, 2009, there were outstanding borrowings of $85.0 million under our $874.0 million senior secured revolver, which is subject to a monthly borrowing base.

 

Our senior secured credit agreement contains financial covenants and other covenants that limit or restrict our ability to make capital expenditures; incur indebtedness; permit liens on property; enter into transactions with affiliates; make restricted payments or investments; enter into mergers, acquisitions or consolidations; conduct asset sales; pay dividends or distributions and enter into other specified transactions and activities. Our ability to borrow funds within the terms of the revolver is dependent upon our continued compliance with our financial covenants, and other covenants contained in the senior secured credit agreement.

 

An amendment to the credit agreement was completed on June 12, 2009. This amendment made certain adjustments to the covenant structure. The current financial covenants state that we must maintain an interest coverage ratio of not less than 1.25:1.00 for June 30, 2009 to December 31, 2009; 2.00:1.00 for March 31, 2010 to June 30, 2010; and 2.50:1.00 for September 30, 2010 through maturity.

 

We must also maintain a first lien debt to consolidated last-twelve-months trailing adjusted EBITDA (earnings before interest, taxes, depreciation, amortization, and certain other non-cash transaction adjustments as defined in the credit agreement) ratio of not more than 2.50:1.00 for April 1, 2009 to September 30, 2010; and 3.00:1.00 for December 31, 2010 through maturity. In addition, beginning with the twelve month period ending December 31, 2010 and at all times thereafter, a total debt to consolidated adjusted EBITDA ratio of not more than 5.00:1.00 must be maintained. We were in compliance with these covenants at September 30, 2009 and expect to remain in compliance during the next twelve months.

 

In June 2009 we completed a public offering of 31,050,000 shares of our common stock at a public offering price of $13.50. Concurrent with the issuance of common stock, we issued $287.5 million of 5.125% convertible senior notes due 2014. The net proceeds of slightly more than $675 million from these notes and the sale of common stock were used to prepay the term A loan in the amount of $552.0 million and to repay a portion of our revolving credit facility.

 

Cash Dividends. We declared cash dividends of $50.5 million, or $.25 per share, during the first nine months of 2009 and $57.0 million, or $.30 per share, during the first nine months of 2008. We paid cash dividends of $52.5 million and $53.0 million during the first nine months of 2009 and 2008, respectively. Our board of directors, along with executive management, approves the payment of dividends on a quarterly basis. The board of directors, during the second quarter of 2009, declared a dividend of $.075 per common share, a decrease from the $.10 declared in the first quarter. A dividend of $.075 per common share was again declared during the third quarter to be distributed to shareholders of record at the close of business on September 30, 2009. The determination to pay cash dividends in the future will be at the discretion of our board of directors, after taking into account various factors, including our financial condition, results of operations, outstanding indebtedness, current and anticipated cash needs and growth plans. In addition, the terms of our senior secured revolving credit agreement and the indenture relating to our senior notes restrict the amount of cash dividends we can pay.

 

Other. Our ability to meet our debt service obligations and reduce our total debt will depend upon our future performance which, in turn, will depend upon general economic, financial and business conditions, along with competition, legislation and regulatory factors that are largely beyond our control. In addition, we cannot assure you that our operating results, cash flow and capital resources will be sufficient for repayment of our indebtedness in the future. We believe that based upon current levels of operations and anticipated growth, cash flow from operations, together with other available sources of funds, including additional borrowings under our senior secured credit agreement, will be adequate for the next twelve months for making required payments of principal and interest on our indebtedness, funding working capital requirements and anticipated capital expenditures.

 

Other Matters

 

Inflation. We believe that inflation has not had a material effect on our results of operations.

 

Environmental and Other Contingencies. We have incurred, and in the future will continue to incur, capital expenditures and operating expenses for matters relating to environmental control, remediation, monitoring, and compliance. We believe, apart from our dependence on environmental construction and operating permits for our existing and proposed manufacturing facilities, that compliance with current environmental laws and regulations is not likely to have a material adverse effect on our financial condition, results of operations, or liquidity; however, environmental laws and regulations are subject to change, and we may become subject to more stringent environmental laws and regulations in the future.

 

Critical Accounting Policies and Estimates

 

Goodwill and Other Indefinite-Lived Intangible Assets. At least once annually or when indicators of impairment exist, we perform an impairment test for goodwill. During the three months ended September 30, 2009, there were no indicators of impairment which would require a “Step 1” goodwill impairment test for any of our reporting units. The Step 1 impairment test compares the fair value of the reporting unit to its

 

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carrying amount (which includes goodwill). The fair value of the reporting unit is determined by using an estimate of future cash flows and a risk-adjusted discount rate to compute a net present value of future cash flows.

 

At least once annually or when indicators of impairment exist, we test indefinite-lived intangible assets for impairment through the comparison of the fair value of the specific intangible asset with its carrying amount. The fair value of the intangible asset is determined by using an estimate of future cash flows attributable to the asset and a risk-adjusted discount rate to compute a net present value of future cash flows. If the fair value is less than the carrying value, an impairment loss is recorded in an amount equal to the excess in carrying value. During the three months ended September 30, 2009, there were no indicators of impairment.

 

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ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

Interest Rate Risk

 

In the normal course of business, we are exposed to interest rate changes. Our objectives in managing exposure to interest rate changes are to limit the impact of these rate changes on earnings and cash flows and to lower overall borrowing costs. To achieve these objectives, we primarily use interest rate swaps to manage net exposure to interest rate changes related to our portfolio of borrowings. A portion of our debt has an interest component that resets on a periodic basis to reflect current market conditions. During the second quarter we terminated an interest rate swap agreement (Swap Agreement) with a notional amount of $185 million that was associated with our term A loan portion of our senior secured credit facility.  Under the terms of the Swap Agreement, we were entitled to receive on the 28th of each month interest payments at a floating-rate based on the one month LIBOR rate, and we were obligated to make interest payments on the 28th of each month at a fixed rate of 2.21%.  We incurred additional interest expense of $1.5 million during the second quarter of 2009 as a result of the termination of this contract and the repayment of our Term A loan.

 

Commodity Risk

 

In the normal course of business we are exposed to the market risk and price fluctuations related to the sale of steel products and to the purchase of commodities used in our production process, such as metallic raw materials, electricity, natural gas and alloys. Our risk strategy associated with product sales has generally been to obtain competitive prices for our products and to allow operating results to reflect market price movements dictated by supply and demand.

 

Our risk strategy associated with the purchase of commodities utilized within our production process has generally been to make certain commitments with suppliers relating to future expected requirements for such commodities. Certain commitments contain provisions which require us to “take or pay” for specified quantities without regard to actual usage for periods of up to 23 months for physical commodity requirements and for up to 12 years for commodity transportation requirements. We fully utilized all such “take or pay” requirements during the past three years under these contracts. We believe that production requirements will be such that consumption of the products or services purchased under these commitments will occur in the normal production process. We also purchase electricity consumed at our Flat Roll Division pursuant to a contract which extends through December 2012. The contract designates 160 hours annually as “interruptible service” and establishes an agreed fixed-rate energy charge per Mill/kWh consumed for each year through the expiration of the agreement. At September 30, 2009, no material changes had occurred related to these commodity risks from the information disclosed in our Annual Report on Form 10-K for the year ended December 31, 2008.

 

In our metals recycling operations, we have certain fixed price contracts with various customers for future delivery of nonferrous metals. Our risk strategy has generally been to enter into base metal financial contracts with the goal to protect the profit margin, within certain parameters, that was contemplated when we entered into the transaction with the customer. At September 30, 2009, we had a cumulative unrealized gain primarily associated with these financial contracts of $2.4 million, which is reported in other assets in our consolidated balance sheet. We expect the customer contracts to be fully consummated.

 

ITEM 4. CONTROLS AND PROCEDURES

 

(a)  Evaluation of Disclosure Controls and Procedures. Our management, with the participation of our principal executive officer and our principal financial officer, evaluated the effectiveness of our disclosure controls and procedures as of September 30, 2009. The term “disclosure controls and procedures,” as we use that term and as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act, means controls and other procedures that are designed to provide reasonable assurance that information we are required to disclose in the reports we file or submit under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the SEC’s rules and forms, and that information is accumulated and communicated to management, including the principal executive and financial officer, as appropriate to allow timely decisions regarding required disclosure. Based on the evaluation of our disclosure controls and procedures as of September 30, 2009, our principal executive officer and our principal financial officer concluded that, as of such date, our disclosure controls and procedures were effective.

 

(b)  Changes in Internal Controls Over Financial Reporting. During the quarter ended September 30, 2009, there were no changes in our internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during the fiscal quarter ended September 30, 2009, that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

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PART II

OTHER INFORMATION

 

ITEM 1. LEGAL PROCEEDINGS

 

Steel Dynamics, Inc. as well as its various subsidiaries, is from time to time involved in various lawsuits and/or governmental claims in the ordinary course of business. None of these lawsuits or claims at the present time, singly or in the aggregate, except as disclosed below, is material.

 

On February 1, 2008, the company was sued by Prime Eagle Group Limited (Plaintiff), a corporation with its principal place of business in Thailand, alleging damages in excess of $1.1 billion, arising out of Steel Dynamics’ activities in providing consulting services to a Thailand-based steel company, Nakornthai Strip Mill Public Company, Limited (NSM) in its operational start-up in 1998. On April 30, 2008, Steel Dynamics filed a Motion to Dismiss the lawsuit,, and on February 23, 2009, the court dismissed the complaint, with prejudice, and denied the plaintiffs leave to amend their complaint. The Plaintiff has appealed this dismissal. All briefs have been filed and oral argument was held on October 8, 2009.

 

On September 17, 2008, Steel Dynamics, Inc. and eight other steel manufacturing companies were served with a class action antitrust complaint, filed in the United States District Court for the Northern District of Illinois in Chicago by Standard Iron Works of Scranton, Pennsylvania, alleging violations of Section 1 of the Sherman Act. The Complaint alleges that the defendants conspired to fix, raise, maintain and stabilize the price at which steel products were sold in the United States, starting in 2005, by artificially restricting the supply of such steel products.  Six additional lawsuits, each of them materially similar to the original, have also been filed in the same federal court, each of them likewise seeking similar class certification.  All but one of the Complaints purport to be brought on behalf of a class consisting of all direct purchasers of steel products between January 1, 2005 and the present.  The other Complaint purports to be brought on behalf of a class consisting of all indirect purchasers of steel products within the same time period.  All Complaints seek treble damages and costs, including reasonable attorney fees, pre- and post-judgment interest and injunctive relief.  On January 2, 2009, Steel Dynamics and the other defendants filed a Joint Motion to Dismiss all of the direct purchaser lawsuits. On June 12, 2009, however, the Court denied the Motion. Although the company believes that the lawsuits are without merit and plans to aggressively defend these actions, the company cannot presently predict the outcome of this litigation or make any judgment with respect to its potential exposure, if any.

 

On March 18, 2009, Steel Dynamics, Inc., together with its Chairman and Chief Executive Officer, Keith E. Busse, and John Bates, a member of its board of directors, were served with a complaint, captioned Panasuk v. Steel Dynamics, Inc., et al., Civil Action No. 1109cv0066, filed in the United States District Court for the Northern District of Indiana, Fort Wayne Division, purporting to represent a class of purchasers of Steel Dynamics common stock between January 26, 2009 and March 11, 2009.  The complaint, which was amended on July 13, 2009, alleges securities fraud in connection with the company’s issuance of certain earnings guidance and seeks damages in an unspecified amount. On August 31, 2009, the company and Messrs. Busse and Bates filed Motions to Dismiss the amended complaint. The company believes that the complaint is without merit and will appropriately defend its interests.

 

ITEM 1A. RISK FACTORS

 

No material changes have occurred to the indicated risk factors as disclosed in our 2008 Annual Report on Form 10-K.

 

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

 

None.

 

ITEM 3. DEFAULTS UPON SENIOR SECURITIES

 

None.

 

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

None.

 

ITEM 5. OTHER INFORMATION

 

None.

 

ITEM 6. EXHIBITS

 

Executive Officer Certifications

 

 

31.1*

Certification of Chief Executive Officer required by Item 307 of Regulation S-K as promulgated by the Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

 

 

 

31.2*

Certification of Chief Financial Officer required by Item 307 of Regulation S-K as promulgated by the Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

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32.1*

Certification of Chief Executive Officer Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

 

 

 

32.2*

Certification of Chief Financial Officer Pursuant to 18 U.S.C Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

XBRL Documents

 

 

101.INS*

XBRL Instance Document

 

 

 

 

101.SCH*

XBRL Taxonomy Extension Schema Document

 

 

 

 

101.CAL*

XBRL Taxonomy Extension Calculation Document

 

 

 

 

101.LAB*

XBRL Taxonomy Extension Label Document

 

 

 

 

101.PRE*

XBRL Taxonomy Presentation Document

 


*      Filed concurrently herewith

 

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SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

November 6, 2009

 

 

STEEL DYNAMICS, INC.

 

 

 

 

By:

/s/ Theresa E. Wagler

 

 

Theresa E. Wagler

 

 

Chief Financial Officer

 

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